Woodward easYgen-400 Operation Manual Genset Control

well as exploitation and/or communication of the content, are not permitted without a

written declaration of release by Woodward GmbH.

Actions to the contrary will entitle us to claim compensation for damages. We expressly

reserve the right to raise any further accessory claims

1.3

Service And Warranty

Opening the device will nullify any warranty

Any such unauthorized modifications

•

• constitute "misuse" and/or "negligence" as per the product warranty

•

• thereby exclude warranty coverage for any resulting damage, and

•

• invalidate product certifications or listings.

Our Customer Service is available for technical information. Please see page 2 for contact

details.

In addition, our employees are interested in any new information and experiences that

arise from usage and could be valuable for improving our products.

1.4

1.4.1

Safety

Intended Use

The easYgen unit has been designed and constructed solely for the intended use

described in this Operation Manual and – with even more details – in the Technical

Manual.

•

• Intended use requires operation of the control unit within the range outlined in the

written specifications.

Steps to be taken for commissioning are outlined in the Technical Manual. •

• Intended use includes compliance with all instructions and safety notes presented in •

this manual.

•Any use which exceeds or differs from the intended use shall be considered improper •

use.

•No claims for any kind for damage will be considered if such claims result from •

improper use.

1.4.2 Personnel

This manual specifies the personnel qualifications required for the different areas of work,

listed below:

•Well trained for electrical installations. •

•Aware of the local safety regulations. •

•Experienced in working with electronic measuring and control devices. •

•Allowed to manage the controlled (engine/generator) system. •

The workforce must only consist of persons who can be expected to carry out their work

reliably. Persons with impaired reactions due to, for example, the consumption of drugs,

alcohol, or medication are prohibited.

When selecting personnel, the age-related and occupation-related regulations governing

the operating location must be observed

System Overview

General notes

The easYgen is a stand-alone genset controller with measuring, monitoring, and breaker

control functionality. It comes with an easily mountable plastic housing covering a

thoroughly tested electronic-electrical system.

Display and buttons of the HMI offer access to states and values, as well as access to the

application. Password protection enables the assignment of multiple operation access

levels. Remote access, monitoring, visualization, and configuration are possible via

integrated interfaces. Communication between easYgens using PLC control or as a

network member offers an enhanced system management range; additionally supported

by easy to implement accessories

2.1

2.2

HMI Status Screens

HMI displays the following status screens:

•

• Status (home)

•

• Generator

•

• Load

•

• Engine 1

•

• Engine 2

•

• Status

•

• Alarm

•

• home screen etc.

ToolKit-SC Status Screens

General notes

ToolKit-SC lets you access status information via the following screens

Items Parameters Description

Engine info Engine speed, Battery volt, Charger volt D+

Sensor info Engine temp, Oil pressure, Fuel level Selection of ECU

data via J1939.

More info Coolant pressure, Coolant level,Fuel pressure, Fuel

temp, Turbo pressure, Oil temp, Inlet temp, Fuel

consume, Exhaust temp, Total consume

Alarms Current Alarms and Warning Lists of current

alarms and

warnings

(Digital )Inputs 01 High temperature shutdown, 02 Low oil pressure

shutdown, 10 Start request in AUTO, 11 Fuel level

warning, 12 Coolant level warning

(Digital) Outputs 02 Stop solenoid, 03 Idle control, 05 Close GCB, 06

Fuel relay, Start relay

Accumulation (run) Time, Starts

Next maintenance

time

Time

Engine hours Time

Generator status Gen status

Module info will be moved to Event log page

Items Parameters Description

Electricity quantity

Mains-/

Generator L1. L2. L3. L1-2. L2-3. L3-1. L1Phase, L2Phase, L3Phase, Frequency

Current (A) L1. L2. L3

Active power (kW) L1. L2. L3. Total

Reactive power (kvar) L1. L2. L3. Total

Apparent power (kVA) L1. L2. L3. Total

Power factor L1. L2. L3. Avg

Ext. Analog Inputs

[PARAMETER / STATUS MENU / Ext. analog inputs]

Items Parameters Description

Expansion AIN24 {X} {X}: 1 or 2

Cylinder Temp {Y} (in °C and °F) {Y}: 1 or 22

Exhaust Temp {Z} (in °C and °F) {Z}: 1 or 2

Sensor {N} {N}: 15 or 24

Event Log and Version

[PARAMETER / STATUS MENU / Event log and version]

Items Parameters Description

Module Info Model, Hardware Version, Software Version, Issue Date

Event log Fixed view of:

No., Event type

Columns "move behind" visible part of the screen:

Event Item, Date, Time,

((Mains control is not supported by this model, so all "Mains" values

are"0":))

Mains Uab (V) / Ubc (V) / Uca (V), Mains Ua (V), Mains Ub (V), Mains

Uc (V), Mains f (Hz),

Gens Uab (V) ..., Gens Ua (V) ..., Gens f(Hz),

Current Ia (A) ...,

Power (kW),

Speed (r/min),

Temp. (°C),

Press. (kPa),

Volt. (V)

Event log report

table. Showss the

99 latest events

Icons Keys Description

STOP Auto/Manual mode: Stops running generator