ABBSYSTEM DRIVES MEGADRIVE-LCI water-cooled User manual

The documentation for a standard drive consists of this document and the following project-specific 

appendices.

NOTE – These appendices are NOT included in this document.

– Appendix A - Technical data contains the technical data sheets of the drive.

– Appendix B - Mechanical drawings provides the outline drawings of the drive. The drawings 

are generated according to the customer-specific project.

– Appendix C - Electrical drawings including parts list contains the circuit diagrams with 

information on device identification, cross-reference and device identification conventions. The 

diagrams are generated according to the customer-specific project. “Setting of protective 

devices” is generated according to the customer-specific project. The parts list is produced for 

each project and contains all information to identify a component.

– Appendix D - Signal and parameter table includes descriptions of actual signals, control and 

status words, and control parameters and their default settings.

– Appendix F - Test reports and certificates provides the test reports of the drive. Quality 

certificates, and codes and standards the drive complies with are added if necessary for the 

project.

– Appendix G - Additional manuals / options provides manuals about additional equipment 

delivered with the drive (such as project-specific options like pulse encoder or fieldbus 

interfaces), or information on modifications of the standard drive.

– Appendix H - Water-cooling unit includes raw-water specification and water cooling unit user 

manual.

1.4. Related documents

Line voltage RMS voltage of the main power supply of the drive

PE Protective Earth

PPE Personal Protective Equipment

1.4.1. Service documents

Title ABB ID

MEGADRIVE-LCI preventive maintenance schedule 3BHS855047 E01

Ethernet - NETA-21 remote monitoring tool user manual 3AUA0000096939

1.4.2. Specifications and guidelines

Title ABB ID

Auxiliary power and control cables guideline 3BHS813742 E01

1.5. Target groups and required qualifications

The drive presented in this manual is part of an industrial environment where voltages are present 

that contain a potential hazard of electric shock and/or burn. For this reason, only personnel who 

have a thorough knowledge of the drive and the industrial environment and have obtained the 

required qualification must handle, install, operate, or maintain the drive.

The manual addresses personnel who are responsible for unpacking, transportation, installation, 

operation and maintenance of the equipment. The personnel must carry out the below listed tasks 

in a manner that does not cause physical harm or danger, and to ensure the safe and reliable 

functioning of the drive.

IMPORTANT! Commissioning of drive equipment must only be performed by qualified and certified 

personnel.

1.5.1. Handling

The personnel must be skilled and experienced in unpacking and transporting heavy equipment.

1.5.2. Mechanical installation

The personnel must be qualified to prepare the installation site according to the site and equipment 

requirements and to perform the installation accordingly.

1.5.3. Electrical installation

The personnel must have a sound knowledge of the relevant electrical codes and specifications 

covering low and medium voltage equipment, be experienced with electrical wiring principles, and 

know the electrical symbols typically used in wiring diagrams.

1.5.4. Operation

The personnel include all persons who operate the equipment from the local operating panel of the 

drive. The personnel must know the functions of the operating panel, be adequately trained for the 

drive, and know the driven process. Special knowledge of frequency converter technology is not 

required.

1.5.5. Maintenance

The personnel include all persons who:

– Are qualified to carry out preventive and corrective maintenance on the drive as described in 

this manual

– Are thoroughly familiar with the drive

– Have a sound knowledge of the relevant electrical codes and specifications covering low and 

medium voltage equipment

– Are able to assess the hazards associated with the energy sources of the drive system and act 

correspondingly

– Know the safe shutdown and grounding procedures for the drive system

1.6. Intended use of the equipment

Those in charge of the drive must ensure that the equipment is only used as specified in the 

contractual documents, operated under the conditions stipulated in the technical specifications and 

on the rating plate of the drive, and serviced in the intervals as specified by ABB.

Use of the drive outside the scope of the specifications is not permitted.

Intended equipment use also implies that only spare parts recommended and approved by ABB must 

be used.

Unauthorized modifications and constructional changes of the drive are not permitted.

1.7. Cyber security features

The following sections describe the cyber security features of the drive.

1.7.1. Software security

The cyber security robustness of the drive is achieved with technical solutions (security features on