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Condition monitoring system (CMS) software for the VM600 series

From:parker | Author:LIAO | Time :2025-08-21 | 155 Browse: | Share:

From the Vibro-Meter® product line

» Configuration and operation of VM600 

hardware (CMC16 and IOC16T condition 

monitoring card pairs)

» Automatic data acquisition and storage

» Limit exceedance checking and 

event logging

» Online or offline data analysis

» Graphical user interface

» Runs on Windows® Server 2003, 

Windows NT, Windows 2000, Windows XP, 

Windows Vista and Windows 7 operating 

systems

» ANSI SQL-92 compatible

» Optional modules:

Air Gap Module for hydro-turbines

Diagnostics Rule Box

DESCRIPTION

Condition-based maintenance is a predictive 

methodology that can be used to improve your asset 

(machinery) effectiveness. It enables you to:

• Improve equipment reliability through the effective 

 prediction of equipment failures

• Minimise downtime through the planning and 

 scheduling of overhauls

• Maximise component life by avoiding critical known 

 conditions

• Utilise condition monitoring techniques to maximise 

 equipment performance.

The VM600 CMS Software from Meggitt Sensing 

Systems’ Vibro-Meter ® product line is based on this 

principle and is dedicated to the support of technicians, 

operators and engineers, enabling them to identify a 

problem rapidly, evaluate the situation and determine the 

appropriate action to take.

The VM600 CMS Software has a truly modular 

architecture that adapts to your specific needs. It 

comprises several software modules for use with the 

VM600 series hardware

To use the VM600 CMS Software, the system 

parameters are configured (once) before the data 

acquisition and signal processing starts. Then the results 

can be displayed as required, to assist the advanced 

analysis and diagnosis of the monitored machinery.

The VM600 CMS Software has the ability to 

automatically adapt to the criticality of the machine 

status by applying specific data logging scenarios. The 

background mode is continuous low-resolution data 

acquisition. The scheduled mode is pre-defined highresolution acquisition. The transient mode is 

automatically detected and then transient data are 

acquired when the speed is out of the "steady" state. 

Finally, the manual mode is real-time data acquisition 

initiated by the user.

The VM600 CMS Software takes advantage of the 

industry standard platforms to allow total adaptability of 

the system. It runs under Windows Server 2003, 

Windows NT, Windows 2000, Windows XP, 

Windows Vista and Windows 7 and has a fully graphical 

interface for ease of use. Moreover, the SQL-based data 

management server allows you to communicate with any 

other SQL-based database.

The VM600 CMS Software can run on a single host 

computer or on a number of systems connected to the 

VM600 rack by network connections. This lets you 

decide whether you need to perform the entire 

configuration, acquisition, data analysis and 

troubleshooting tasks from one location or distribute 

them among several workstations. In a distributed 

configuration, all specific functions can be performed on 

dedicated computers by appropriate personnel. This 

classification also enables remote data collection and/or 

analysis, and means that configuration and 

troubleshooting tasks can be performed via remote 

access if necessary. 

For further applications, the VM600 CMS Software 

provides a suite of standard import/export interfaces, 

enabling you to transfer data to/from any third-party 

system. Your installation benefits are thus the full 

flexibility and scalability of the system, because it 

enables the correlation of vibration data with other 

parameters that are already available from other 

devices, so there is no need to re-measure. The 

available interfaces are Modbus and OPC (open 

connectivity) for communication with field devices such 

as PLDs (programmable logic devices) and DCSs 

(distributed control systems). The Microsoft ® DDE 

(dynamic data exchange) standard is used to exchange 

data between the VM600 CMS Software and external 

devices. Finally, the ODBC (open database connectivity) 

allows your VM600 CMS database to import data from 

any ODBC database.

On top of these modules, the Diagnostics Rule Box 

enables the user to integrate his machinery knowledge 

within the program rules, set conditions on real-time 

values, create alarms and alerts, and ultimately generate 

automatic actions to adequately warn the user if an 

event occurs.

Figure 1: VM600 CMS system architecture – the relationship between the computers running VM600 CMS

and the underlying VM600 hardwar

Figure 2: VM600 CMS Software architecture – the relationship between the VM600 CMS Software application modules, 

external interfaces and the underlying VM600 hardware

VM600 condition monitoring system software

CMS

4 / 12 © Meggitt SA / 268-106 / Version 4 / 02.10.2012 / E

SOFTWARE MODULES

The software application modules that make up the VM600 CMS Software client-server architecture are as shown in 

Table 1 (below).

VM600 Administrator The VM600 Administrator program is a portal (window) that provides quick and convenient 

access to all of the VM600 CMS Software tools, as well as to a number of useful Windows 

system tools.

Mimic The Mimic provides the operator with a customised, graphical view of the machinery being 

monitored by the VM600 CMS Software system.

The types of data you can visualise directly from the Mimic are "live" data, that is, current 

values and current status of both the VM600 hardware and the "offline" systems, as well as 

user-requested high-resolution data such as waveforms, spectra and orbit plots. 

Configuration Editor The Configuration Editor is used to set up the required configuration of all parameters of the 

system, including the configuration details of each single output band, machine-specific 

parameters for data logging or transient data and complete VM600 rack configurations. 

It stores the system configuration inside the SQL database, from where it can be viewed or 

changed by users with sufficient access rights. 

It is also a starting point for the advanced configuration of the database, such as preparing 

the database to accept "offline" data imported from external systems.

Data Analyser The Data Analyser is used to display measurement data from the SQL database. 

It takes data from selected data points defined in the database, applies user- or systemdefined filters to the data, and displays the data as a variety of graphs, plots and charts.

Typical filters that can be applied to data are time, alarm status, machine status, or a userconfigurable filter based on any speed, analog or digital data.

Database Browser The Database Browser is used to display the content of the SQL database in graphical 

form. 

It can display stored datasets, such as events, spectra, waveforms and orbits as intuitive 

time-line representations, thus providing an effective overview of the measurement data 

that have been collected. You can then quickly navigate to the dataset of interest using a set 

of independent criteria (by point, type of data set, time or alarm state).

Event Viewer The Event Viewer is used to view the events in the SQL database that may have been 

created automatically by the system or as defined by users. It displays the available events 

in list form, using colour coded, intuitive icons. The window shows either all events present 

in the database, or you can choose to set and activate filter criteria in order to limit the 

displayed events. 

VMCom

Communications Handler

The VMCom program handles the flow of data between VM600 racks and SQL databases. 

It communicates with the VM600 CMS hardware and the SQL database. 

This program can either be launched manually or configured as a system service, for which 

purpose a special service setup utility is included that allows you to configure, create or 

delete a Windows service. This is the preferred way of communicating with VM600 

hardware for permanent system installations and dedicated on-line condition monitoring 

applications.

Table 1: VM600 CMS Software application modules


  • EMERSON MVME61006E-0163R VMEbus Single-Board Computer
  • EMERSON Ovation 5X00453G01 Remote I/O Node Controller Module
  • EMERSON 5X00070G04 Analog input
  • EMERSON Ovation 5X00070G01 Analog Input Module
  • EMERSON Ovation 5X00790G01 Compact Controller Module
  • EMERSON 5X00846G01 HART analog output module
  • EMERSON 1C31113G01 Digital output module (5-60VDC)
  • EMERSON KJ4110X1-BA1 I/O terminal module
  • EMERSON CSI3125 A3125/022-020 Shaft-Vibration Monitor
  • EMERSON 5X00273G01 Digital output module
  • EMERSON KJ4001X1-NB1 12P3368X012 REV:E 1-Wide I/O Carrier Extender Left
  • EMERSON KJ4001X1-NA1 12P3373X012 REV:C 1-Wide I/O Carrier Extender Right
  • EMERSON A6312/06 Speed and Key Monitor
  • EMERSON KJ4001X1-BE1 8-Wide I/O Carrier
  • EMERSON KJ2005X1-MQ1 KJ2005X1-MQ2 13P0072X082 MQ Controller
  • EMERSON 5X00226G03 - Ovation™ I/O Interface Controller, Electronics Module
  • EMERSON PR6423/00R-010+CON031 Vibration sensor
  • EMERSON 9199-00002 A6120 Control Module
  • Emerson Ovation 1C31234G01 - Ovation™ 16 Channel Compact Digital Input
  • Emerson Ovation KJ3002X1-BF1 12P1732X042 Controller module
  • Emerson Ovation 5X00226G01 I/O Interface Module
  • Emerson Ovation™ Controller Model OCR1100(5X00481G04/5X00226G04)
  • Emerson Ovation 5X00499G01 Digital Input 24Vdc Single 32CH
  • Emerson Ovation 5X00500G01 32-Channel Digital Output Module
  • Emerson ovation VE4001S2T2B4 Analog output card
  • Emerson ovation 5X00501G01 5X00502G01 Ethernet link controller
  • EMERSON A6824R 9199-00098-13 Module
  • EMERSON A6140 9199-00058 Industrial Control Module
  • EMERSON 1C31194G03 Industrial Control Module
  • EMERSON DB1-1 Industrial Control Module
  • EMERSON PMC-IO-ADAPTER I/O module
  • EMERSON L0115012 L0115032 Control module
  • EMERSON PMC-IO-PROZESSOR Process control module
  • EMERSON PMC PROFINET Manage Gigabit Ethernet switches
  • EMERSON A3120022-000 CSI3120 Bearing-Vibration Monitor
  • EMERSON SE3008 KJ2005X1-SQ1 12P6383X032 Controller
  • EMERSON 1000554 Printed circuit board
  • EMERSON PR6423/002-041 Sensor module
  • EMERSON 1C31232G02 Westinghouse control module
  • Abaco TRRM940 Switch
  • Abaco SWE440A Switch
  • Abaco NETernity™ RM984RC Ethernet Switch
  • Abaco NETernity™ GBX411 Ethernet Switch
  • Abaco NETernity™ GBX25
  • Abaco NETernity SWE540A
  • Abaco CP3-GESW8-TM8 Ethernet switch
  • Abaco SWE440S Ethernet switch
  • Abaco SWE450S 100GbE 3U VPX Switch Aligned to SOSA™ Standard
  • Abaco SWE550S 100GbE 6U VPX Switch Aligned to SOSA™ Standard
  • Abaco SPR870A Wideband Digital Receiver/Exciter
  • Abaco SPR507B Serial FPDP XMC/PMC
  • Abaco ICS-1572A Transceiver Module
  • Abaco daq8580 FMV Compression System
  • Abaco VP868 FPGA Card
  • Abaco HPC2812 Rugged 6U VPX High Performance Computer with Dual Intel
  • Abaco VSR347D 3U VPX Rugged Virtual Secure Router
  • Abaco VSR8000 Fully Rugged, COTS System Secure Router
  • Abaco RES3000 Compact, Rugged Ethernet Switches
  • Abaco PMC238 Expansion Card
  • Abaco EXP238 PMC/XMC Expansion Card for XVB603 VME Single Board Computer
  • Abaco VME-REPEAT-A-L VMEbus Repeater Link
  • Abaco VME-4514A VME Analog I/O Input/Output Board
  • Abaco VME-3128A Analog I/O
  • Abaco VME-3125A analog-to-digital Conversion board
  • Abaco VME-3123A VME Analog I/O Input Boards
  • Abaco PMC239/F Analog input/output board
  • Abaco PEX431 Multi-fabric Switch
  • Abaco CPCI-100A-BP 2-slot IndustryPack carrier for 3U CompactPCI
  • Abaco PMC522 Serial Controller
  • Abaco PMC522/FP Serial Controller
  • Abaco VME-2170A Digital Output 32-bit optically isolated
  • Abaco VME-1129 Digital Input Board 128-bit high voltage
  • Abaco IP-OCTALPLUS232 Eight EIA-232 asynchronous serial ports
  • Abaco IP-DIGITAL482 Digital I/O with 48 TTL Channels
  • Abaco PMC523 16-Port Serial Controller
  • EMERSON CE4003S2B1 M-series Traditional I/O
  • EMERSON SE3008 DeltaV™ SQ Controller
  • EMERSON 1C31227G01 - Ovation™ 8 Channel Analog Input
  • EMERSON 1C31224G01 - Ovation™ 8 Channel Analog Input
  • ABB UNS0119A-P,V101 3BHE029154P3 3BHE029153R0101 Digital input
  • ABB 3BDH000050R1 AM811F Battery Module
  • ABB 3ASC25H705-7 Digital output board
  • ABB UDD406A 3BHE041465P201 control board
  • ABB 3BHE014967R0002 UNS 2880B-P,V2: COB PCB Assembled
  • ABB PPC380AE02 HIEE300885R0102 module
  • ABB NU8976A99 HIER466665R0099 Processor Module
  • ABB DIS0006 2RAA005802A0003G Digital Input Module
  • ABB Bailey IMDS003 infi 90 Digital Output Slave Module
  • ABB XO08R1-B4.0 Expand the output relay module
  • ABB VA-MC15-05 Controller module
  • ABB VA-3180-10 Controller module
  • ABB 72395-4-0399123 Excitation module
  • ABB PU516A 3BSE032402R1 Engineering Board - PCI
  • ABB 3BHE044481R0101 3BHE044477P3 PPE091A101 Module
  • ABB UCD224A102 Control unit
  • ABB SNAT603CNT SNAT 603 CNT Motor Control Board
  • ABB SNAT634PAC Drive board
  • ABB UAD149A0011 Servo controller
  • ABB UCD224A103 Industrial controller module
  • ABB 3BHE029154P3/3BHE029153R0101 UNS0119A-P,V101 Processor Module
  • ABB ARCOL 0338 ARCOL 0346 Solid-state motor starter
  • ABB ARCOL 0339 Solid-state motor controller
  • ABB KUC720AE01 3BHB003431R0001 3BHB000652R0001 power control drive board card
  • ABB UFC718AE01 HIEE300936R0101 Main Circuit Interface Board
  • ABB 216DB61 HESG324063R100 Input/output and trip unit module
  • ABB 3HAC17973-1 DSQC332A I/O Unit
  • ABB DSQC509 Circuit board connection unit
  • ABB DSQC346B Control module
  • ABB 3HAB9271-1 Dummy Module Drive System
  • ABB 3HAC5566-1 Robot drive system cable
  • ABB 3HAC9710-1 Heat exchanger unit
  • ABB SPBLK01 Blank Faceplate
  • ABB IMFECI2 Multifunctional control board
  • ABB IMDSO14 ,Digital Slave Output Module
  • ABB 3HAC031683-004 Cable Teach Pendant 30m
  • ABB Millmate Strip Scanner Edge Sensor PMSG12x
  • ABB Millmate Controller 400 PFXA401SF
  • ABB UAC318AE Controller module
  • ABB UNS2980c-ZV4 Medium-voltage control mainboard
  • ABB 3ASC25H204 DAPU100 Control board, I/O
  • ABB 3HAB8101-19 DSQC545A Modules Drive System
  • ABB CP-E 24/1.25 Power supply
  • ABB YYT107A RECTIFIER ROBOT MODULE
  • ABB YB560100-EA S3 Teaching device
  • ABB 3BSE002253R1 TC630 AF 100 Optical Modem
  • ABB TC625 3BSE002224R1 AF100 Coaxial Modem
  • ABB TA25DU-32M Thermal Overload Relay
  • ABB SR511 Regulator 24V/5V