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ABBMEGADRIVE-LCI water-cooled User manual

From:ABB | Author:LIAO | Time :2025-08-27 | 257 Browse: | Share:

NOTE – These appendices are NOT included in this document.

– Appendix A - Technical data contains the technical data sheets of the drive.

– Appendix B - Mechanical drawings provides the outline drawings of the drive. The drawings 

are generated according to the customer-specific project.

– Appendix C - Electrical drawings including parts list contains the circuit diagrams with 

information on device identification, cross-reference and device identification conventions. The 

diagrams are generated according to the customer-specific project. “Setting of protective 

devices” is generated according to the customer-specific project. The parts list is produced for 

each project and contains all information to identify a component.

– Appendix D - Signal and parameter table includes descriptions of actual signals, control and 

status words, and control parameters and their default settings.

– Appendix F - Test reports and certificates provides the test reports of the drive. Quality 

certificates, and codes and standards the drive complies with are added if necessary for the 

project.

– Appendix G - Additional manuals / options provides manuals about additional equipment 

delivered with the drive (such as project-specific options like pulse encoder or fieldbus 

interfaces), or information on modifications of the standard drive.

– Appendix H - Water-cooling unit includes raw-water specification and water cooling unit user 

manual

1.4. Related documents

Line voltage RMS voltage of the main power supply of the drive

PE Protective Earth

PPE Personal Protective Equipment

1.4.1. Service documents

Title ABB ID

MEGADRIVE-LCI preventive maintenance schedule 3BHS855047 E01

Ethernet - NETA-21 remote monitoring tool user manual 3AUA0000096939

1.4.2. Specifications and guidelines

Title ABB ID

Auxiliary power and control cables guideline 3BHS813742 E01

1.5. Target groups and required qualifications

The drive presented in this manual is part of an industrial environment where voltages are present 

that contain a potential hazard of electric shock and/or burn. For this reason, only personnel who 

have a thorough knowledge of the drive and the industrial environment and have obtained the 

required qualification must handle, install, operate, or maintain the drive.

The manual addresses personnel who are responsible for unpacking, transportation, installation, 

operation and maintenance of the equipment. The personnel must carry out the below listed tasks 

in a manner that does not cause physical harm or danger, and to ensure the safe and reliable 

functioning of the drive.

IMPORTANT! Commissioning of drive equipment must only be performed by qualified and certified 

personnel.

1.5.1. Handling

The personnel must be skilled and experienced in unpacking and transporting heavy equipment.

1.5.2. Mechanical installation

The personnel must be qualified to prepare the installation site according to the site and equipment 

requirements and to perform the installation accordingly.

1.5.3. Electrical installation

The personnel must have a sound knowledge of the relevant electrical codes and specifications 

covering low and medium voltage equipment, be experienced with electrical wiring principles, and 

know the electrical symbols typically used in wiring diagrams.

1.5.4. Operation

The personnel include all persons who operate the equipment from the local operating panel of the 

drive. The personnel must know the functions of the operating panel, be adequately trained for the 

drive, and know the driven process. Special knowledge of frequency converter technology is not 

required.

1.5.5. Maintenance

The personnel include all persons who:

– Are qualified to carry out preventive and corrective maintenance on the drive as described in 

this manual

– Are thoroughly familiar with the drive

– Have a sound knowledge of the relevant electrical codes and specifications covering low and 

medium voltage equipment

– Are able to assess the hazards associated with the energy sources of the drive system and act 

correspondingly

– Know the safe shutdown and grounding procedures for the drive system

1.6. Intended use of the equipment

Those in charge of the drive must ensure that the equipment is only used as specified in the 

contractual documents, operated under the conditions stipulated in the technical specifications and 

on the rating plate of the drive, and serviced in the intervals as specified by ABB.

Use of the drive outside the scope of the specifications is not permitted.

Intended equipment use also implies that only spare parts recommended and approved by ABB must 

be used.

Unauthorized modifications and constructional changes of the drive are not permitted.

1.7. Cyber security features

The following sections describe the cyber security features of the drive.

1.7.1. Software security

The cyber security robustness of the drive is achieved with technical solutions (security features on 

the component level) as well as using the following best practices when you integrate the drive into 

your system and when you interact with the drive:

  • ENTERASYS A4H254-8F8T Ethernet switch
  • ENTERASYS C2RPS-CHAS2 SecureStack c2 Redundant power supply chassis
  • ENTERASYS A2H124-24 Ethernet edge switch
  • EMG LID43.03 Reference voltage source
  • EMERSON PR6426010-110+C0N021916-240 32mm Eddy Current Sensor
  • EMERSON PR6423/011-110+C0N021 Eddy Current Signal Converter
  • EMERSON VE4003S2B1 DeltaV™ M-series Traditional I/O
  • EMERSON 2500M/AI4UNIV analog input module
  • EMERSON PMCspan PMC Expansion Mezzanine
  • EMERSON PR6424/011-140 16mm Eddy Current Sensor
  • EMERSON KJ3242X1-BK1 12P4711X042 S-Series H1 Card
  • EMERSON 960132-01 FX-316 Positioning Servo Drive 230 VAC
  • EMERSON KJ4006X1-BD1 Interface Terminal Block
  • EMERSON 1C31181G01 module
  • EMERSON CE4003S2B6 I/O Termination Block
  • EMERSON KJ4001X1-CK1 40-Pin Mass Termination Block
  • EMERSON VE4012S2B1 Module
  • EMERSON KL4103X1-BA1 CHARMs Smart Logic Solver Carrier
  • EMERSON A6370D/DP Overspeed Protection Monitor
  • EMERSON P188.R2 Industrial interface module
  • EMERSON VE3008 CE3008 KJ2005X1-MQ1 12P6381X042 MQ Controller
  • EMERSON TPMC917 4MB SRAM with Battery Backup and 4 Channel RS232
  • EMERSON P152.R4 Multifunctional module
  • EMERSON DA7281520 P152 Processor board
  • EMERSON PR6423/008-110 8mm Eddy Current Sensor
  • EMERSON PR6423/000-131 8mm Eddy Current Sensor
  • EMERSON MVME61006E-0163R VMEbus Single-Board Computer
  • EMERSON Ovation 5X00453G01 Remote I/O Node Controller Module
  • EMERSON 5X00070G04 Analog input
  • EMERSON Ovation 5X00070G01 Analog Input Module
  • EMERSON Ovation 5X00790G01 Compact Controller Module
  • EMERSON 5X00846G01 HART analog output module
  • EMERSON 1C31113G01 Digital output module (5-60VDC)
  • EMERSON KJ4110X1-BA1 I/O terminal module
  • EMERSON CSI3125 A3125/022-020 Shaft-Vibration Monitor
  • EMERSON 5X00273G01 Digital output module
  • EMERSON KJ4001X1-NB1 12P3368X012 REV:E 1-Wide I/O Carrier Extender Left
  • EMERSON KJ4001X1-NA1 12P3373X012 REV:C 1-Wide I/O Carrier Extender Right
  • EMERSON A6312/06 Speed and Key Monitor
  • EMERSON KJ4001X1-BE1 8-Wide I/O Carrier
  • EMERSON KJ2005X1-MQ1 KJ2005X1-MQ2 13P0072X082 MQ Controller
  • EMERSON 5X00226G03 - Ovation™ I/O Interface Controller, Electronics Module
  • EMERSON PR6423/00R-010+CON031 Vibration sensor
  • EMERSON 9199-00002 A6120 Control Module
  • Emerson Ovation 1C31234G01 - Ovation™ 16 Channel Compact Digital Input
  • Emerson Ovation KJ3002X1-BF1 12P1732X042 Controller module
  • Emerson Ovation 5X00226G01 I/O Interface Module
  • Emerson Ovation™ Controller Model OCR1100(5X00481G04/5X00226G04)
  • Emerson Ovation 5X00499G01 Digital Input 24Vdc Single 32CH
  • Emerson Ovation 5X00500G01 32-Channel Digital Output Module
  • Emerson ovation VE4001S2T2B4 Analog output card
  • Emerson ovation 5X00501G01 5X00502G01 Ethernet link controller
  • EMERSON A6824R 9199-00098-13 Module
  • EMERSON A6140 9199-00058 Industrial Control Module
  • EMERSON 1C31194G03 Industrial Control Module
  • EMERSON DB1-1 Industrial Control Module
  • EMERSON PMC-IO-ADAPTER I/O module
  • EMERSON L0115012 L0115032 Control module
  • EMERSON PMC-IO-PROZESSOR Process control module
  • EMERSON PMC PROFINET Manage Gigabit Ethernet switches
  • EMERSON A3120022-000 CSI3120 Bearing-Vibration Monitor
  • EMERSON SE3008 KJ2005X1-SQ1 12P6383X032 Controller
  • EMERSON 1000554 Printed circuit board
  • EMERSON PR6423/002-041 Sensor module
  • EMERSON 1C31232G02 Westinghouse control module
  • Abaco TRRM940 Switch
  • Abaco SWE440A Switch
  • Abaco NETernity™ RM984RC Ethernet Switch
  • Abaco NETernity™ GBX411 Ethernet Switch
  • Abaco NETernity™ GBX25
  • Abaco NETernity SWE540A
  • Abaco CP3-GESW8-TM8 Ethernet switch
  • Abaco SWE440S Ethernet switch
  • Abaco SWE450S 100GbE 3U VPX Switch Aligned to SOSA™ Standard
  • Abaco SWE550S 100GbE 6U VPX Switch Aligned to SOSA™ Standard
  • Abaco SPR870A Wideband Digital Receiver/Exciter
  • Abaco SPR507B Serial FPDP XMC/PMC
  • Abaco ICS-1572A Transceiver Module
  • Abaco daq8580 FMV Compression System
  • Abaco VP868 FPGA Card
  • Abaco HPC2812 Rugged 6U VPX High Performance Computer with Dual Intel
  • Abaco VSR347D 3U VPX Rugged Virtual Secure Router
  • Abaco VSR8000 Fully Rugged, COTS System Secure Router
  • Abaco RES3000 Compact, Rugged Ethernet Switches
  • Abaco PMC238 Expansion Card
  • Abaco EXP238 PMC/XMC Expansion Card for XVB603 VME Single Board Computer
  • Abaco VME-REPEAT-A-L VMEbus Repeater Link
  • Abaco VME-4514A VME Analog I/O Input/Output Board
  • Abaco VME-3128A Analog I/O
  • Abaco VME-3125A analog-to-digital Conversion board
  • Abaco VME-3123A VME Analog I/O Input Boards
  • Abaco PMC239/F Analog input/output board
  • Abaco PEX431 Multi-fabric Switch
  • Abaco CPCI-100A-BP 2-slot IndustryPack carrier for 3U CompactPCI
  • Abaco PMC522 Serial Controller
  • Abaco PMC522/FP Serial Controller
  • Abaco VME-2170A Digital Output 32-bit optically isolated
  • Abaco VME-1129 Digital Input Board 128-bit high voltage
  • Abaco IP-OCTALPLUS232 Eight EIA-232 asynchronous serial ports
  • Abaco IP-DIGITAL482 Digital I/O with 48 TTL Channels
  • Abaco PMC523 16-Port Serial Controller
  • EMERSON CE4003S2B1 M-series Traditional I/O
  • EMERSON SE3008 DeltaV™ SQ Controller
  • EMERSON 1C31227G01 - Ovation™ 8 Channel Analog Input
  • EMERSON 1C31224G01 - Ovation™ 8 Channel Analog Input
  • ABB UNS0119A-P,V101 3BHE029154P3 3BHE029153R0101 Digital input
  • ABB 3BDH000050R1 AM811F Battery Module
  • ABB 3ASC25H705-7 Digital output board
  • ABB UDD406A 3BHE041465P201 control board
  • ABB 3BHE014967R0002 UNS 2880B-P,V2: COB PCB Assembled
  • ABB PPC380AE02 HIEE300885R0102 module
  • ABB NU8976A99 HIER466665R0099 Processor Module
  • ABB DIS0006 2RAA005802A0003G Digital Input Module
  • ABB Bailey IMDS003 infi 90 Digital Output Slave Module
  • ABB XO08R1-B4.0 Expand the output relay module
  • ABB VA-MC15-05 Controller module
  • ABB VA-3180-10 Controller module
  • ABB 72395-4-0399123 Excitation module
  • ABB PU516A 3BSE032402R1 Engineering Board - PCI
  • ABB 3BHE044481R0101 3BHE044477P3 PPE091A101 Module
  • ABB UCD224A102 Control unit
  • ABB SNAT603CNT SNAT 603 CNT Motor Control Board
  • ABB SNAT634PAC Drive board
  • ABB UAD149A0011 Servo controller
  • ABB UCD224A103 Industrial controller module
  • ABB 3BHE029154P3/3BHE029153R0101 UNS0119A-P,V101 Processor Module
  • ABB ARCOL 0338 ARCOL 0346 Solid-state motor starter
  • ABB ARCOL 0339 Solid-state motor controller