Also, the system had to be
configured twice: once in the
protection environment and then
again in the condition monitoring
environment, without the ability
to reuse similar or identical
configuration settings from the
protection environment into the
condition monitoring environment.
Instead, the user had to manually
replicate the settings – not just
re-use the settings – such as
transducer types, full-scale values,
and even alarm setpoints.
Lastly, due to slight differences
in signal processing between the
protection hardware and condition
monitoring hardware, even
identical configurations could result
in slight discrepancies between the
timing of a protection alarm in the
MPC4 card and the emulation of
the same alarm in the XMV16 card.
While this timing was normally
not an issue, it could be more
cumbersome to create accurate
sequence-of-event reconstructions
because a protection alarm archive
had to be accessed separately
from a condition monitoring alarm
archive.
Clearly, in a next-generation
system, it would be important to
address the above issues
Component
Availability10
Users of machinery protection
systems generally expect a
lifecycle of 15-20 years for the
hardware along with a generous,
phased obsolescence period that
gives time to both plan and then
implement replacement of the
aging system.
During this time, spare parts must
still be available that maintain
hazardous area approvals and SIL
certifications. Simply substituting
newer electronic components
on circuit boards may seem like
an easy solution, but sometimes
there are no form/fit/function
replacements.
And even when there are, this
can often mean resubmittals to
approvals / certification agencies.
Eventually, the situation can
become unsustainable, even when
last-time buys of components are
secured in an attempt to meet
future demand. All of these can
represent a delicate balancing act
and finally the need to introduce a
new platform becomes inevitable.
However, manufacturers generally
view this as an opportunity to not
just replace systems, but to provide
additional functionality and value
because new customer needs have
arisen in the meantime. This has
certainly been the case with the
VM600 platform.
10. “Component Obsolescence
Management”. electronic-notes.
com. Retrieved September 19,
2021.
Deliberately
avoiding
“Rip and Replace”
One of the challenges inherent
in introducing a new platform
is to avoid “rip and replace”
requirements. No customer enjoys
being told that they must rip out
the old hardware in its entirety and
install new hardware.
This can be compounded when the
new system is so radically different
compared to its predecessor that
wiring connections cannot be
reused, panel cutout and mounting
dimensions must be modified,
different software must be used,
and even power and ventilation
requirements have changed. The
devil, as they say, is in the details.
From a manufacturer’s perspective,
“rip and replace” can also be
undesirable because it then
becomes just as easy and costeffective for customers to switch
to an entirely different supplier
as to remain with the incumbent.
For numerous reasons, it is thus
in everyone’s best interests when
the new platform represents
backwards compatibility with the
prior platform while introducing
necessary improvements to solve
the continually evolving list of
customer needs.
As vibro-meter set out to design
a second-generation version of
the VM600, we purposed that we
would not leave existing customers
stranded or inconvenienced by “rip
and replace” approaches.
but without depriving them of
the same feature and function
improvements available to
customers installing a system
for the first time. In other words,
existing customers should be
rewarded – not penalized – by the
release of a new system.
“More than 8,000
VM600 systems are
installed worldwide and
we owed it to those
customers to provide
them with a thoughtful
path forward that
allowed them to
retain as much of their
existing investment as
possible.“
The VM600Mk2
True to our promise, it does this
without stranding our customers
and their large installed base of
more than 8,000 VM600Mk1 systems
– systems that encompass 240,000
MPC4Mk1 protection channels and
88,000 CMC/XMV/XMC condition
monitoring channels.
Because the VM600Mk2 uses the
same backplane and power
supplies as its predecessor, it is
not necessary to replace a rack in
order to upgrade modules. This
also means that existing racks
can incorporate a mix of firstgeneration (Mk1) and secondgeneration (Mk2) modules if
desired, and that Mk2 modules
can be used as spares for Mk1
modules11,
12 if desired.
In addition, the XMC and XMV12
modules have not changed
and continue to provide worldclass capabilities for dynamic
combustion monitoring and