KUKA PM6-600 Power module

The solution

The subassemblies of the ladder frame (side members, cross members and add-on parts) are manufactured in 14 highly standardized welding stations, 

each with one component loading station and two fixtures. 

KUKA dual turnover positioners are used to place all components in the best position with regard to ergonomics or processes.

This way, operators or robots have optimal access to the components at all times. 

The finished side members and cross members are then picked up by fully automated linear gantries.

KUKA is the world's leading provider of production systems in the automotive industry. 

With years of experience, we are the master in the design of flexible and efficient production processes. 

As the result, we are able to guide our customers into the direction of industry 4.0 with future-oriented solutions.

The KUKA Power Pack is the drive power supply of the robot controller and generates the intermediate circuit voltage 

with which the internal drive controllers and external drives are supplied. 

Challenges in the Automotive Industry

The automotive industry is very dynamic and requires extreme flexibility from automotive manufacturers. 

The growing global competition demands smart production systems, combined with flexible logistics systems.

They can be adapted quickly and thus also serve the ever-increasing demand for model diversity. 

In addition to the installation, a simple operation of the system plays an important role.

Automotive manufacturers increasingly find that they have to expand their core competencies in areas ranging from automotive industry to mobility or even to re-define those areas. 

They are only able to stand in the competition if they could cope with developments around Industrie 4.0. demographic change and data-driven production.

Solutions for the automotive industry

KUKA offers you the necessary configuration options to meet all the automotive challenges efficiently:

through adaptable, modular and automated production and logistics processes, we pave the way to sustainable success in the automotive industry.

Our services and expertises

The KPP can additionally contain axis amplifiers for one to three axes. The drive interface on the connector panel is not included.

KUKA offers a range of production machines with which you can integrate standardized systems and components into customized production processes.

Depending on the specific requirements, automation components and function packages can be implemented directly in your production system or slightly modified.

Whether you need modern and efficient foundry equipment or machines for connecting various material combinations - 

All these components have one thing in common: they are tried-and-tested products that are cost-effective and easy to integrate.

Highly dynamic. the KR 1000 titan handles the heaviest workpieces and components precisely and safely.

With high speeds and dynamic acceleration, it ensures optimal cycle times.

Enormous productivity. With the precision of the KR 1000 titan robot, you can increase production quality and reduce costs.

The low interference profile extends the effective available workspace.

Higher flexibility. the KR 1000 titan offers you a wide range of applications

The initial situation

The VW Amarok is popular all over the world. The vehicle’s ladder frame plays a major role in ensuring safe off-road driving. 

As the central component between the body and the chassis, it guarantees the necessary stability. 

In the past, Volkswagen AG Commercial Vehicles contracted a competitor of Gestamp in Argentina to produce the frames, 

which were largely manufactured manually. In June 2014. 

to accommodate growing demand while ensuring product quality, 

Gestamp Umformtechnik Bielefeld took over fully automated production of the ladder frame for the VW production facility in Hanover, which serves Europe and neighboring markets.