Woodward TG to TG611 Conversion Kit 8516-174

Tools Required

60 lb-ft (80 Nm) Torque Wrench

100 lb-in (11 Nm) Torque Wrench

1.5” Socket

3/8” Socket

3/32” Allen Wrench

3/16” (5 mm) Pick (Spring Removal Tool)

1/8” (3 mm) Pick (O-ring Installation)

External Retaining Ring Pliers

Wire-Gripping Pliers

Adjustable Crescent Wrench

Lightweight Hammer

Arbor Press (1 ton)

See Figure 2.

1.Remove the 8x cover screws (102) and the speed-setting screw retaining

ring (132). Discard retaining ring.

2.Remove the governor cover (152) and cover gasket (151) from the assembly.

Once the cover is removed, ensure that gasket residue is completely

removed from the housing surface and no residue enters the inside of the

governor. Discard the cover gasket.

3.Remove the speed-setting screw (145) from the assembly by unthreading it

from the cylinder pivot pin (104). Discard the O-ring located in the top of the

speed-setting screw.

4.Remove the cylinder pivot pin (104) and 2x stop washers (103) from the

feedback lever (105), and discard these parts

5.Using the spring removal tool (3/16” / 5 mm pick),

remove the loading spring (143) from inside the

speed-setting screw guide bore (142). Do NOT

remove bore (142), which is press-fitted in. Discard

the loading spring.

6.Remove spring clip (106) and replace with new (shorter) spring clip (Figure 3.

item 27). Be careful not to overstretch the spring clip; bend it just far enough

to fit in the holes by engaging first one side, and then the other

side. Make sure the tangs of the spring clip fully engage both the

feedback lever (105) and the speed-setting nut (115)

7.Remove the old governor nameplate and drive screws (the

nameplate may be on the side of the governor body as shown at

right, or it may be on the cover as shown in Figure 2. item 153).

8.Transfer the old nameplate information to the new nameplate.

Mark the new nameplate with the new part number. Discard the

old nameplate.

9.Using new drive screws (Figure 3. item 21), attach the new nameplate

(Figure 3. item 20) to the side of the case (127) in the pre-existing holes. This

is the side that has the threaded breather hole (see photo).

10. Remove breather plug (101) and set aside for later installation.

11. Discard the old cover.

12. Orient mounting guide (22) with mounting tangs up.

13. Orient lever bracket (26) with mounting tangs down.

14. Align both the lever bracket and mounting guide small

through-holes.

15. Orient and align torsion spring (23) with the short

tang in the groove of the lever bracket and the

coils in line with the lever bracket and

mounting guide through-holes.

16. Install the long leg of spring pin (24)

through one side of the lever bracket and

mounting guide holes, through the torsion

spring coils, and through the other set of

lever bracket and mounting guide holes.

TG to TG611 Conversion Kit

8516-174

TG611-13. Screw, 2400 rpm, CCW, ATEX, w/ OTD, Rated

Speed @2° Droop = 2010 rpm

8516-175

TG611-13. Screw, 2400 rpm, CW, ATEX, w/ OTD, Rated Speed

@2° Droop = 2010 rpm

8516-176

TG611-13. Screw, 2400 rpm, CW, ATEX, w/ OTD, Rated Speed

@2° Droop = 1950 rpm

8516-177

TG611-13. Screw, 2400 rpm, CCW, ATEX, w/ OTD, Rated

Speed @2° Droop = 1950 rpm

8516-178

TG611-13. Screw, 4000 rpm, CCW, ATEX, w/ OTD, Rated

Speed @2° Droop = 4035 rpm

8516-179

TG611-13. Screw, 4000 rpm, CW, ATEX, w/ OTD, Rated Speed

@2° Droop = 4035 rpm

8516-180

TG611-13. Screw, 4000 rpm, CW, ATEX, w/ OTD, Rated Speed

@2° Droop = 3910 rpm

8516-181

TG611-13. Screw, 4000 rpm, CCW, ATEX, w/ OTD, Rated

Speed @2° Droop = 3910 rpm

8516-182

TG611-13. Screw, 6000 rpm, CCW, ATEX, w/ OTD, Rated

Speed @2° Droop = 6050 rpm

8516-183

TG611-13. Screw, 6000 rpm, CW, ATEX, w/ OTD, Rated Speed

@2° Droop = 6050 rpm

8516-184

TG611-17. Screw, 2400 rpm, CCW, ATEX, w/ OTD, Rated

Speed @2° Droop = 1950 rpm

8516-185

TG611-17. Screw, 2400 rpm, CW, ATEX, w/ OTD, Rated Speed

@2° Droop = 2010 rpm

8516-186

TG611-17. Screw, 4000 rpm, CCW, ATEX, w/ OTD, Rated

Speed @2° Droop = 4035 rpm

8516-187

TG611-17. Screw, 4000 rpm, CW, ATEX, w/ OTD, Rated Speed

@2° Droop = 4035 rpm

8516-188

TG611-17. Screw, 4000 rpm, CCW, ATEX, w/OTD, Rated Speed

@2° Droop = 3910 rpm

8516-189

TG611-17. Screw, 6000 rpm, CCW, ATEX, w/ OTD, Rated

Speed @2° Droop = 6050 rpm

8516-190

TG611-17. Screw, 6000 rpm, CW, ATEX, w/ OTD, Rated Speed

@2° Droop = 6050 rpm

*Documentation: Product Spec: 04038. Manual: 04042

8516-191