Kollmorgen S60600 Servostar600 606-Fan 4 kVA, 6 A, 3 X 230 - 480 V

Kollmorgen S60600 Servostar600 606-Fan 4 kVA, 6 A, 3 X 230 -  480 V

Guide to electrical installation

Kollmorgen

Correct wiring is the basis for reliable functioning of the servo system.

Route power and control cables separately. We recommend a distance of at least

200mm. This improves the interference immunity. If a motor power cable is used that

includes cores for brake control, the brake control cores must be separately shielded.

Ground the shielding at both ends. Ground all shielding with large areas (low impedance),

with metalized connector housings or shield connection clamps wherever possible. Notes

on connection techniques can be found on page 42.

NOTICE

Feedback lines may not be extended, since thereby the shielding would be interrupted

and the signal processing could be disturbed. Lines between amplifiers and external

brake resistor must be shielded. Install all power cables with an adequate cross-section,

as per IEC 60204 ( p.25) and use the requested cable material ( p. 42) to reach max.

cable length.

The following notes should assist you to carry out the electrical installation in a sensible

sequence, without overlooking anything important.

Cable selec

tion

Grounding

Shielding

Wiring

Select cables according to EN 60204 ( p. 25)

EMC-compliant (EMI) shielding and grounding ( p. 47)

Earth (ground) the mounting plate, motor housing and CNC-GND of the

controls.

Notes on connection techniques are on page 42

—Route power leads and control cables separately

—Wire the BTB/RTO contact in series into the emergency off circuit

of the system.

—Connect the digital control inputs to the servo amplifier

—Connect up AGND (also if fieldbuses are used)

—Connect the analog setpoint, if required

—Connect up the feedback unit (resolver and/or encoder)

—Connect the encoder emulation, if required

—Connect the expansion card (see hints from page 100)

—Connect the motor cables, connect shielding to EMI connectors at

both ends

—Usemotor chokes (3YL) for lead lengths >25m

—Connect the external brake resistor (with fusing) if required

—Connect aux. supply (for max. permissible voltage values p. 24)

—Connect main power supply (for max. permissible voltage values

see p. 24)

—Connect PC ( p.71).

Final check — Final check of the implementation of the wiring,

—according to the wiring diagrams which have been used.

Technical data for connecting cables

Kollmorgen

Further information on the chemical, mechanical and electrical characteristics of the

cables can be obtained from our customer service.

Observe the restrictions in the chapter "Conductor cross-sections" on page 25.

To reach the max. permitted cable length, you must use cable material that matches the

capacitance requirements listed below.

Insulation material

Sheathing

Core insulation

Capacitance

Motor cable

RES-/Encoder-cable

Technical data

PUR(polyurethane, code 11Y)

PETP (polyesteraphtalate, code 12Y)

less than 150 pF/m

less than 120 pF/m

For a detailed description of cable types and how to assemble them, please refer to the

accessories manual.

Motor cables longer than 25m with motor choke 3YL only.