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One-stop-shop for AGV/AMR Energy Storage, Mobile Safety & Charging

From:automation | Author:ABB | Time :2024-11-29 | 99 Browse: | Share:
One-stop-shop for AGV/AMR Energy Storage, Mobile Safety & Charging
One-stop-shop for AGV/AMR Energy Storage, Mobile Safety & Charging


Is your warehousing or manufacturing business looking for ways to automate operations and boost safety? Are you hoping to find solutions that help you do this in a cost-effective way that doesn't take up too much space? 

If any of this rings true to you, Conductix-Wampfler is here to help. We're the one-stop shop for solving your mobile robot needs–from charging infrastructure to energy storage and mobile safety. We do the heavy lifting so your business can enjoy greater safety and productivity. Take a look at a few of the solutions we offer for AGVs and AMRs to keep your business moving and make sure you’re ready for 2025.


Nano+

The Nano+ charging contact offers off-the-shelf solutions in 5-25A, 50A, and 75A configurations. Built with a zero-maintenance chamfered edge base and patent-pending design, it has been tested for over 1 million cycles. It also offers improved misalignment tolerance of X: ± 5 mm, Y: ± 28 mm, and Z axis depression with 4mm of travel.

Key features:

  • Tested for 1 million cycles

  • Misalignment tolerance: X: ± 5 mm, Y: ± 28 mm, Z-axis depression: 1mm, travel: 4mm

  • 5-25A, 50A, 75A configurations

  • UL 583 recognized, 60 VDC/25 VAC limit

 Applications: Manufacturing, Warehousing, AGVs, AGCs, AMRs, Shuttles, Amusement Rides, Service Robots


Enduro+

The Enduro+ charging contact offers a 100-700A solution for larger vehicles, with enhanced misalignment tolerance starting at 15mm in the x and y-axes, tested for over 1 million cycles. Available in standard (100A), wide (200A), and long (200A) configurations, it also allows for configurable travel and power take-off options. 

Key features:

  • Tested for over 1 million cycles

  • 100-600A, modular design

  • Misalignment tolerance: 15mm (X, Y), Z-axis depression: 2mm, travel: 18mm

  • Ul 583 recognized, 60 VDC, designed for 150 VDC

  • CAN bus-tested pilot solution

Applications: Manufacturing, Warehousing, AGVs, AGCs, AMRs, Shuttles, Amusement Rides, Service Robots, Custom Configurations
 

Chargeline 0865

The Chargeline 0865 is a 2-pole charging rail designed for opportunity charging in applications that require millions of cycles. It offers high durability, a compact design, and flexible, modular installation, making it ideal for shuttle systems and AGVs in confined indoor spaces.
 
Key features:

  • Durable for millions of cycles

  • Up to 500V and 32A per module

  • Compact, prefabricated segment lengths for easy installation

  • Modular system, expandable poles, compatible with MultiLine 0835

 Standard application data:

  • Nominal current (rail): 100A

  • Nominal current (system): 32A (100% ED)

  • Voltage: Up to 500 AC/DC

  • Installation space: 38mm x 98mm

  • Operating conditions: Indoors

  • Track configuration: Straight or interrupted tracks

Applications: Shuttle Systems, AGVs, Indoor Applications with Limited Space
 

Wireless Charger 3.0

The WirelessCharger 3.0 is a contactless inductive charging system designed for fully automated, intervention-free charging. It optimizes charging through real-time communication between the battery management system and the inductive power supply, ideal for opportunity charging in AGVs, AMRs, and forklifts.

Key features:

  • Wireless, contactless charging via inductive coupling

  • Optimized charging for lithium batteries with BMS integration

  • No plugs or physical contact required

  • Automated in-process opportunity charging for extended battery life

  • High IP rating, encapsulated design for safety

  • CAN/Ethernet communication with visual status indicators

Applications: AGVs, AMRs, Forklifts, Cobots, Vehicles requiring frequent and short charging intervals
 
Standard application data:

  • Voltage: Up to 500V AC/DC

  • Charging Range: Based on battery management system feedback

  • Air-gap operation with loosely coupled inductive pads

  • Safe, contactless power transfer without exposed surfaces


Jay RadioSafe

The Jay RadioSafe is a wireless emergency stop system designed to ensure operator safety in highly automated environments. Certified to SIL 3–PLe standards, it provides global safety for fleets of AGVs, robotized cells, and continuous process lines, offering a robust solution that operates independently of navigation systems.

Key features:

  • SIL 3–PLe TÜV Süd certified for wireless emergency stop

  • Ensures operator safety across entire fleets of AGVs

  • Operates independently of navigation systems

  • Global safety coverage beyond individual machines

Outputs:

  • Opto-coupled 100 mA static output with 6 function outputs

  • 2 safety relays with 3 NO contacts

  • Removable font plate for configuration

 Radio characteristics:

  • 64 programmable frequencies in 433-434 MHz

  • ¼ wave antenna, plugs into BNC connector

  • Sensitivity: < - 100 dBm


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