HISTORY | 60 Years of Laser: What Does the Future Hold? (Part 2)

HISTORY | 60 Years of Laser (2/2) – The laser was invented 60 years ago in 1960. On the occasion of its 60th anniversary, journalists and industry experts tell the impact that laser technology had in Germany and evaluate its future.

On May 6th, 1964, the New York Times featured an interview with Theodor Maiman, the man who had built the first laser in Mai 1960. 60 years later we know how many problems his invention solved. Without lasers, we would have no internet, no computers and no gene sequencing, to name but a few major applications. But it took 60 years and many brilliant minds around the globe to get all these problems solved with lasers.

By Nikolaus Fecht (Dipl.-Ing. at Deutsche Presse-Agentur) and Dr. Andreas Thoss (Managing Director at THOSS Media GmbH)

When Peter Leibinger, chief technology officer of TRUMPF, stated that the laser was now a commodity, it prompted some raised eyebrows. That was at the LASYS trade show in 2013. Since then, the market has continued to boom, with four laser companies topping a billion in sales just three years later. In China, the world’s largest market for lasers, systems up to the kilowatt range compete hard for the lowest price. Has the laser become just another commodity?

Christian Schmitz, chief executive officer for laser technology at TRUMPF, said:

“I would actually welcome that. Commodification means greater quantities, which in turn makes the laser an option for other applications. I see it as a sign that the laser has become a huge success.”

But what about the future for a high-tech pioneer like TRUMPF?

“As a commercial laser manufacturer, we’re also able to compete in larger markets. Nevertheless, we don’t plan to give up on the market for high-end applications.”

For Schmitz, this means, for example, the production of lasers for the semiconductor industry. TRUMPF supplies ASML, the Netherlands provider of photolithography systems, with the world’s most powerful mass-produced laser. TRUMPF dedicated 15 years to the development of this extremely specialized laser application, which is likely to make up more than 10 percent of total sales in 2020. What’s more, it is set to grow further, thereby bucking the overall trend for the machine tool industry.

In November 2020, a team from Zeiss, Trumpf and Fraunhofer IOF were awarded the “Deutscher Zukunftspreis” (German Future Prize) for the development of EUV lithography. A project that is backed by more than 2,000 patents. Schmitz explains:

“To deliver a high-tech project like this, it’s becoming more and more important to find the right partners – people with whom you can exploit the full technological potential of advanced applications like this.”

Make Way for Powerful Precision Lasers

For Tünnermann,

“A prime example of this, in my view, is the development of ultrashort pulse lasers for processing materials. In the 1990s we were able to demonstrate [at the Laser Zentrum Hannover] that ultrashort pulse lasers can be used to texture metals with a precision in the micrometer range but without significant damage to the material. The initial experimentation for this was part of a BMBF joint project. (Partners to this included companies such as Bosch and TRUMPF). This also resulted in a Deutscher Zukunftspreis – in this case, for the team that had worked on the BMBF joint project.”

Now material processing with ultrashort pulses (USP) is lifted to a new level. CAPS, the Fraunhofer Cluster of Excellence Advanced Photon Sources, is coordinated jointly by Fraunhofer IOF and Fraunhofer ILT. CAPS embarks on taking USP lasers from the lab to industrial manufacturing, explai:ns Constantin Häfner, newly appointed director of Fraunhofer ILT

“We’re providing access to these new high-performance USP lasers at an early stage. And we’ve set up facilities both in Jena and Aachen, where companies that are interested can come along and try out these unique laser sources and thereby gain the experience they need to develop their own applications.”

For this purpose, not only the output power has been increased to unprecedented 20 kilowatts. The Fraunhofer experts also improve all technologies along the value chain – from simulation to a host of applications. CAPs, therefore, offers not only a firm bedrock of basic know-how about laser technology but also the opportunity to cooperate with Fraunhofer 13 institutes on the development of new technologies and finally, new applications.

The Additive Manufacturing of Human Organs

Interdisciplinary research has already started. In the field of medicine, for example, super-resolution laser-scanning microscopy – a technology that has been awarded several Nobel prizes – is already in use. In the future, laser technology could also become established in other areas of lab work. At Fraunhofer ILT, researchers are now investigating the interaction between photons and biological cells, Häfner explains:

“We’re working on bioprinting as a way of creating 3D tissue structures. Using biomaterials and living cells, we can now create biological structures that mimic the immunological, cellular and anatomic properties of a human patient. In the long term, it might even be possible to use additive manufacturing to produce customized tissue and organs in the lab. That would help us meet the need for human transplants.”