DCS Industrial control system
NameDescriptionContent
NEW CENTER
Current Location:

ABBDCS800 Quick guide DCS800 Drives (20 A to 5200 A)

From:ABB | Author:LIAO | Time :2025-08-27 | 1024 Browse: | 🔊 Click to read aloud ❚❚ | Share:

procedure or after disconnecting and reconnecting of the USB 

interface.

Note:

PCMCIA to COM Port provide a stable and faster drive interface.

Utilize DriveWindow Light or DCS800 Panel Wizard continue 

with chapter Commissioning in this manual.

For commissioning by DriveWindow find a workspace description in the DCS800 Firmware manual.

Danger! High voltage: this symbol warns of high 

voltages which may result in injuries to persons 

and/or damage to equipment. Where appropriate, 

the text printed adjacent to this symbol describes 

how risk of this kind may be avoided. 

General warning: this symbol warns of non-electrical risks and dangers which may result in serious 

or even fatal injuries to persons and/or damage to 

equipment. Where appropriate, the text printed 

adjacent to this symbol describes how risk of this 

kind may be avoided.

General instructions

• This short commissioning refers to Chapter 5 Connection examples of this publication.

• Safety and operating instructions - see chapter 6 

of this publication.

• Recommendations for motor and field voltages see 

Technical catalogue.

• In accordance with DIN 57 100 Part 727 / VDE 0100 

Part 727, precautions must be taken to enable the 

drive to be shut down, e.g. in the event of danger. 

The unit’s digital inputs or the control panel are not 

sufficient as the sole measure for this purpose!

Warning of electrostatic discharge: this symbol 

warns you against electrostatic discharges which 

may damage to unit. Where appropriate, the text 

printed adjacent to this symbol describes how risk 

of this kind may be avoided.

NEC motor overload protection

The DCS800 provides a solid-state motor overload 

protection in accordance with the NEC. The overload 

protection (e.g. protection level in percent of full-load 

motor current) can be adjusted by parameters in 

group 31 and group 99.

The instructions can be found in chapter Motor 

thermal model of the DCS800 Firmware manual.

Preparations 

• Check unit for any damage!

• Install unit and wire it up

• Supply voltage level / Rated value correct for electronics and fan? 

• Supply voltage level / Rated value correct for armature-circuit converter? 

• Supply voltage level / Rated value correct for field 

supply? 

• Wiring / cross-sections, etc. correct?

• EMERGENCY STOP functioning properly?

• COAST STOP functioning properly?

Standard Features

• kompakt

• Höchste Leistungsfähigkeit

• Einfachste Bedienung

• Komfortable Assistenten, z. B. zur Inbetriebnahme

oder Fehlersuche

• Skalierbar für alle Anwendungen

Frei programmierbar dank eingebauter IEC61131-SPS

DCS800 Gleichstromantriebe

Technische Daten DCS800 

Nennanschlusssp. 230 bis 1.200 V 

+/–10%, 3~

Frequenz 50 bis 60 Hz +/–5 Hz

Elektronikspg. 115 bis 230 V 

–15% / +10%, 1~

DC Ausgangsstrom 20 bis 5.200 A

Überlastbarkeit 200%

Umgebungsgrenzwerte

Umgebungstemp. 0° bis +40° C 

40°bis 55°C 

Stromreduktion

Lagertemperatur –40° bis +55° C

Transporttemp. –40° bis +70° C

Relative 5 bis 95%, nicht 

Luftfeuchtigkeit kondensierend

max. 50% zw. 0° und 

5° C

Verschmutzungsgrad Klasse 2

Schutzgrad IP 00

Betriebshöhe bis 1.000 m üNN 

Nennstrom

Über 1.000 m üNN 

Stromreduktion

Ein-/ Ausgänge

Digitale Eingänge 8 Standard, 

bis 14 optional

Digitale Ausgänge 8 Standard,

bis 12 optional

Analoge Eingänge 4 Standard

+/–10 V; 0/2…10 V bis 8 optional

+/–2 0mA; 0/4…20 mA

Analoge Ausgänge 3 Standard 

(1x Iist) +/-10 V; 0/2…10 V bis 7 

optional –20 mA; 0/4…20 mA

PC-Tools

DriveWindow Light

kostenlos mit jedem Antrieb, 

Standard RS232 Verbindung

DriveWindow Echtzeit optische 

Verbindung

ControlBuilder DCS800

IEC61131 Programmierung

DriveSize Antriebs- und 

Motorauslegung

Wartung / Diagnose

Fernwartung von jedem InternetPC aus

• mit Internet Browser / Internet 

Explorer

• oder mit DriveWindow Vollzugriff 

via OPC

Zulassungen

Adaptive Programmierung

fertige antriebsspezifische 

Blöcke, darunter

• Freier Prozessregler (PI-Regler)

• Ein/Ausgänge

Mit Bedien-Panel oder PC-Tool, 

ohne zusätzliche Hardware

Drehzahlrückführung

EMK

Analoger Tachometer

Inkrementalgeber

Zweiter Inkrementalgeber möglich 

(RTAC)

Kommunikation

Verfügbare serielle Schnittstellen

• Ethernet • Profibus

• CANopen • DeviceNet

• ControlNet • DDCS 

• Modbus

• CS31 • AF100

• Selma2

Industrial IT© enabled 

DCSLink Peer-to-Peer

• bis 800 kBaud, < 2,5 ms

• Master-Follower

• Anker-Feldstromrichter

• frei definierbare Daten

Hochstromlösungen

• 12-puls bis 20.000 A, seriell und 

parallel

• Hart parallel und sequenziell

• bis 1.500 V

Schutzfunktionen

Tachosignalüberwachung • Temperatur • Überlast • Überdrehzahl 

• Motor blockiert • Motorüberstrom • Motorüberspannung • 

Feldüberstrom • Feldüberspannung • Mindestfeldstrom • Drehzahl Null • Ankerstromwelligkeit • 

Netz Über- und Unterspannung

Integrierte IEC 61131-SPS 

• Offenes Programmiertool 

ControlBuilder DCS800

• Unterstützung aller fünf IECSprachen 

• Antriebsspezifische 

Funktionsblöcke 

• Speicherung in Memory Karte 

• Online Debugging und Forcing

  • Hirschmann RS20-1600M2T1SDAEHH03.1.02 Rail Switch
  • Hirschmann BRS30-24TX Industrial Rail Switch
  • Hirschmann RSPM20-4T14T1EV9HHS999.9.99 Managed Ethernet Switch
  • Hirschmann BELDEN RS40-0009CCCCSDAPHH09.0.14 / RS400009CCCCSDAPHH09014
  • Hirschmann RS40 Rail Switch RS40-0009CCCCSDAE
  • Hirschmann BELDEN RS30-0802T1T1SDAP / RS300802T1T1SDAP Fully Managed Layer 2 Compact Rail Switch
  • Hirschmann BELDEN RS20-0800M2M2SDAUHH / RS200800M2M2SDAUHH
  • Hirschmann EAGLE30-04022O6TT999SCCY9HSE3F Industrial Firewall Router Switch
  • Hirschmann RS20-1600T1T1SDAEHH09.0.14 RS20 Rail Mount Ethernet Switch
  • Hirschmann EAGLE0200T1T1TDDY90000HHE05.3.03 Industrial Security Router
  • Hirschmann - BELDEN MIPP-AD-1L9P
  • HIRSCHMANN RSPM20-4Z64Z6TV9HHS9 942 106-999 RAIL SAFETY SWITCH
  • HIRSCHMANN FIBEROPTIC MODULE FIP P/N: OZDFIPG3T
  • HIRSCHMANN RS20-1600M2M2SDAUHH Ethernet rack-mounted switch
  • HIRSCHMANN BELDEN RS20-0400T1T1SDAEHH04.0.01 / RS200400T1T1SDAEHH04001
  • HIRSCHMANN MM2-4FXM3 MICE Media Module
  • HIRSCHMANN RS20-0800M2M2SDAE Industrial Ethernet Rail Switch
  • Hirschmann RS20-2400T1T1SDAP / RS20-2400T1T1SDAPHH05.0.02
  • GE MLJ1005B010H00C MLJ Digital Synchromism Check
  • ALSTOM MICROTECH DX21-M2 Digital Excitation Controller
  • HIRSCHMANN BRS20-1200ZZZZ-STCY99HHSES
  • HIRSCHMANN MM3-4FXM2 MICE Media Module
  • Hirschmann RSB20-0800T1T1SAABHH 8Port ENet Rail Switch RSB20
  • Hirschmann MACH102-8TP Ethernet Switch
  • SAACKE DDZ-M marine steam pressure atomizer
  • SAACKE SKV-A marine rotary cup atomizer
  • SAACKE Seavis HMI05e
  • Kollmorgen MMC-SD-2.0-230 Servo Drive 100-240VAC 2KW 10A Output 3PH 100-240VAC
  • Kollmorgen Servo drive CR10550
  • Kollmorgen AKD-P01207-NACN-0054 Servo Driver
  • Kollmorgen S406M-CA-036 Servostar
  • Kollmorgen AKD-B02407-NAAN-0000 Digital Servo Drive
  • Kollmorgen SERVOSTAR S406AM-CA Digital Servo Drive
  • KOLLMORGEN SERVOSTAR 603-AS SERVO AMPLIFIER_SERVOSTAR603AS_S60301
  • Kollmorgen S700 Servo Controller (S70602-NANANA-NA)
  • Kollmorgen MPK411 controller
  • KOLLMORGEN MMC-SD-1.3-460-D Smart Drive
  • KOLLMORGEN AKM21C-CKB2AA-00 / AKM21CCKB2AA00 Servomotor
  • BECKHOFF AX5106-0000-0200 | Digital Compact Servo Drives 1-channel
  • BECKHOFF C3620-0000 INDUSTRIAL COMPUTER (MOTORSHELVES)
  • Beckhoff EK1960-0000 TwinSAFE Compact Controller
  • Beckhoff C6930-0050 Control Cabinet Industrial PC
  • Beckhoff CP7711-0001-0030 Industrial Computer Detection
  • Beckhoff CX1001-0111 Embedded PC CPU Module
  • Beckhoff C6017-0020 | Ultra-compact Industrial PC
  • Beckhoff EK1322 | 2-port EtherCAT P junction with feed-in
  • Beckhoff CP2219-0010 Panel
  • BECKHOFF C6015-0020 ULTRA COMPACT INDUSTRIAL PC
  • BECKHOFF CX2030-0120/Standard CPU Module Embedded PC Windows PLC controller
  • Beckhoff CP7721-1090-0020 Panel PC
  • Beckhoff PC CPU Module CX5130-0175
  • Beckhoff C6920-0050 Control Cabinet
  • Beckhoff EL6631 EtherCAT 2-Port Communication Interface, Profinet RT Controller
  • Beckhoff CP6202-0001-0060 touch screen panel PC
  • Beckhoff CP3916-1002-0000 Multi-Touch Control Panel
  • Beckhoff EP1809-0021 | EtherCAT Box, 16-channel digital input, 24 V DC, 3 ms, M8Preferred type
  • Beckhoff CX8190 PLC Embedded Industrial PC Ethernet Controller
  • Beckhoff CX2100-0914 Power Supply for External
  • Beckhoff Automation CP6906-0001-0000 HMI
  • Beckhoff EP7342-0002 Module
  • Beckhoff CX1020-0112 / CX1100-0910 / CX1020-N010 / CX1100-0003 Windows CPU
  • Beckhoff EP7211-0034 EtherCAT Box 1 Channel Motion Interface
  • Beckhoff C6240-0030 Control cabinet Industrial PC
  • beckhoff motherboard CB1052-0004 CB1052-0004
  • Beckhoff AX2006-AS Servo Drive / Variable Frequency Drive
  • BECKHOFF CP6207-0001-0020 NSMP
  • Beckhoff C6930-1142-0060 Industrial Computer
  • Beckhoff FC7501-0000 interface card
  • Beckhoff CX5140-0175 Embedded PC PLC CPU CX5140 Industrial Controller
  • Beckhoff CP7802-1100-0010: High-End IP65 Control Panel with DVI/USB Extended Interface
  • BECKHOFF CP3716-1058-0010 CONTROL PANEL
  • Beckhoff AX8108-0000 Single-Axis Module
  • Beckhoff CU8851-0000 | USB extension, USB Extended 2.0 receiver box
  • Beckhoff C6017-0030 | Ultra-compact Industrial PC
  • Beckhoff CX1001-0120/CX10010120.cx1000-n001.cx1000-n000 System Overview
  • Beckhoff CPU Module CX5140-0155/4GB CPU Module
  • Beckhoff CP6533-0001-005: Built-in Panel PC with High-Definition Multi-Touch Control
  • Beckhoff EL5042 | EtherCAT Terminal, 2-channel encoder interface, BiSS® C
  • Beckhoff C6920-1080-0040: Premium Control Cabinet Industrial PC
  • Beckhoff C6920-0060 | Control cabinet Industrial PC
  • Beckhoff Embedded-PC CX5010-1121
  • Beckhoff CB3050-0010 Mainboard Motherboard
  • Beckhoff PLC module CX1020-0000 Basic CPU module (service phase)
  • Beckhoff CP7812-1056-0010 15" Multitouch Display Control Panel
  • Beckhoff CX5120-0115 /2GB Controller Module
  • Beckhoff CP7201-1000-0000 Industrial Panel PC
  • Beckhoff Servo Motor AM8061-0JH1-0000
  • BECKHOFF CP6503-0001-0050 Built-in Panel PC
  • Beckhoff CP3919-0010 Display G190ETN01.2 19" PCT V04. Multi-touch Control Panel
  • Beckhoff CX5110-0112-9020/000368201 Embedded PC Intel Atom Processor
  • Beckhoff AX8206-0000 Dual-Axis Module
  • Beckhoff Nail Operating Terminal CP7032-1031-0010
  • Beckhoff AM8042-0EH1-0000 Servomotor 4.10 Nm (M0), F4 (87 mm)
  • Beckhoff EK9300 Beckhoff CPU Module
  • Beckhoff CP3224-0020 Multitouch-Panel-PC
  • Beckhoff CP2712-0000 12.1" 24VDC Touch Screen WMD0
  • BECKHOFF CX5240-0195 / 0000289234 Embedded PC 40 GB CFast Card
  • Beckhoff CP6932-1000-0000 Control Panel
  • BECKHOFF CX5120-0121 PLC Module
  • Beckhoff EL3218 | EtherCAT Terminal, 8-channel analog input
  • Beckhoff C6640-0050 | Control cabinet Industrial PC
  • Beckhoff Cx5130-0120/4GB Embedded-PC
  • BECKHOFF CX2030-0122 PLC PROCESSOR
  • BECKHOFF CX5020-0122 Controller Module
  • Beckhoff CP3915-0000 Multitouch Panel
  • BECKHOFF EL3014 | EtherCAT Terminal
  • BECKHOFF Industrial Computer c6920-1057-0030
  • Beckhoff CX5130-0141/4GB CX5130-0141 Embedded PC
  • Beckhoff C6240-1052-0040 4-086-06-3073 Industrial Computer
  • Beckhoff CX5140-0135 /4GB High-Performance Embedded Industrial PC
  • Beckhoff C6515-1001-0000 Industrial PC
  • Beckhoff AX5103-0000-0200 - Digital Compact Servo Drives
  • Beckhoff CX2030-0130-1003/4GB Basic CPU module
  • Beckhoff AX8620-0000 Power Supply Module
  • Beckhoff CX9020-0111 module with
  • Beckhoff EL7332 PLC Module
  • BECKHOFF CP7709-0001-0020 HMI
  • Beckhoff CX5120-0155/2GB Embedded PC
  • BECKHOFF CP7037-1037-0010 OPERATOR INTERFACE TOUCHSCREEN
  • Beckhoff EK9000 | ModbusTCP/UDP Bus Coupler
  • Beckhoff Touch Panel Screen CP6020 -0000-0000
  • Beckhoff CX2020-0121 Module FAST Shipping
  • Beckhoff CX2030-0125 Basic CPU Module
  • Beckhoff CP3918-0000 Multi-Touch 18.5" Control Panel
  • Automotion LC4A00010 DC BL Motor Control, ATS, Sub Assy, SCP, 115VAC,
  • 500T-115VAC - VAS ENGINEERING - DORIC 500 SERIES DIGITAL TEMP INDICATOR
  • Honeywell X-DCS2000/EN Digital Integrated System Manager 50/60Hz 100-240V #4
  • Kollmorgen S60600 Servostar600 606-Fan 4 kVA, 6 A, 3 X 230 - 480 V