ABB IGBT MODULE KIT FS450R12KE3/AGDR-61C S
IGBT MODULE KIT FS450R12KE3/AGDR-61C S
The FS450R12KE3/AGDR-61C S IGBT Module Kit (part number 64635875) is a critical power semiconductor component designed specifically for ABB ACS800 frequency converters. This high-performance module combines Infineon's advanced IGBT technology with ABB's reliable drive board design for optimal operation in demanding industrial applications.
Engineered for reliability and efficiency, this module helps maintain the performance of your ABB ACS800 variable frequency drive system, ensuring consistent operation and minimizing downtime in critical industrial processes.
Technical Specifications
The FS450R12KE3/AGDR-61C S IGBT Module Kit is designed with precision engineering to ensure optimal performance in ABB ACS800 frequency converters. Here are the detailed specifications:
IGBT Module Specifications
Voltage Rating: 1200V
Current Rating: 450A
Module Type: Six-pack IGBT3
Housing: EconoPACK™ + B
Technology: TRENCHSTOP™ IGBT3 with Emitter Controlled HE diode
Drive Board Details
Model: AGDR-61C
Compatibility: ABB ACS800 Series Frequency Converters
Control Type: Gate driver for IGBT modules
Part Number: 64635875
Origin: ABB Certified Component
Physical Properties
Approximate Weight: 0.5 kg
Dimensions: Industrial standard form factor
Cooling Requirements: Mounted with thermal interface material for heat dissipation
Protection Category: IP00 (requires enclosure)
Mounting: Direct mount to heatsink surface
Environmental Ratings
Operating Temperature: -25°C to +85°C
Storage Temperature: -40°C to +100°C
Humidity: 5% to 95% non-condensing
Altitude: Operation up to 1000m without derating
Vibration Resistance: Industrial standard rating
Role in ABB ACS800 Drive Systems
The IGBT Module Kit serves as a critical component in the power conversion section of ABB ACS800 frequency converters. Understanding its function helps appreciate its importance in the overall system:
System Integration
In the ACS800 drive architecture, the IGBT module forms the heart of the power conversion circuit, enabling precise control of motor speed and torque. The FS450R12KE3 IGBT paired with the AGDR-61C gate driver creates a system that:
Converts DC link voltage to variable frequency AC output
Enables precise motor control through high-speed switching
Maintains power quality with minimal harmonic distortion
Provides thermal protection for safe operation under load
Supports direct torque control (DTC) technology for superior motor performance
Technical Functionality
The module operates as a three-phase inverter bridge, utilizing six IGBT switches in a B6 configuration. This allows the drive to:
Generate variable frequency and voltage outputs
Implement sophisticated pulse width modulation techniques
Control all three phases of the connected motor
Minimize switching losses while maximizing efficiency
Protect both itself and the motor from overcurrent and thermal conditions
Compatible ABB ACS800 Drive Models
This IGBT Module Kit is specifically designed for use with multiple models in the ABB ACS800 drive family, covering a wide range of power ratings and applications:
| Drive Model | Power Range | Module Application | Compatibility |
|---|---|---|---|
| ACS800-01/U1 | 0.75 - 110 kW | Wall-mounted drives | Selected models |
| ACS800-02/U2 | 110 - 560 kW | Single drives, IP21/IP22 | Full compatibility |
| ACS800-04/U4 | 45 - 560 kW | Cabinet-built drives | Full compatibility |
| ACS800-07 | 45 - 2800 kW | Industrial drives | Selected models |
| ACS800 Multidrive | 1.1 - 5600 kW | Drive modules | With ribbon cable kit |
Important Note: When replacing IGBT modules in ACS800 drives, it is recommended to replace the IGBT control ribbon cables as well. The specific ribbon cable kit depends on the drive model and frame size. For ACS800 Multidrive modules, appropriate ribbon cable kits include 68869625 (R7i 400-690V), 68870089 (R8i 400-690V 2XIGBT), and 68692172 (R8i 400-690V 3XIGBT).
Features and Benefits
The FS450R12KE3/AGDR-61C S IGBT Module Kit offers numerous advantages that make it essential for maintaining optimal performance in ABB ACS800 frequency converters:
High Reliability
Engineered for long service life in demanding industrial environments, reducing unexpected downtime and maintenance costs.
Energy Efficiency
Advanced IGBT3 technology with optimized switching characteristics minimizes power losses, improving overall drive efficiency.
Thermal Performance
Excellent thermal dissipation capabilities ensure stable operation even under heavy load conditions.
Factory Specification
Manufactured to ABB's exact specifications, ensuring perfect compatibility with ACS800 drives.
Robust Protection
Built-in protection features safeguard both the module and connected equipment from faults and anomalies.
Easy Replacement
Designed for straightforward installation, minimizing downtime during maintenance or repairs.
Applications
The FS450R12KE3/AGDR-61C S IGBT Module Kit is used in ABB ACS800 drives across diverse industrial applications where precise motor control and reliability are essential:
Manufacturing
Used in production lines, machine tools, and process equipment where precise speed control improves product quality and increases productivity.
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