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ABB IGBT MODULE KIT FS450R12KE3/AGDR-61C S

来源: | 作者:Huang | 发布时间 :Today | 1 次浏览: | Share:

IGBT MODULE KIT FS450R12KE3/AGDR-61C S

The FS450R12KE3/AGDR-61C S IGBT Module Kit (part number 64635875) is a critical power semiconductor component designed specifically for ABB ACS800 frequency converters. This high-performance module combines Infineon's advanced IGBT technology with ABB's reliable drive board design for optimal operation in demanding industrial applications.

Engineered for reliability and efficiency, this module helps maintain the performance of your ABB ACS800 variable frequency drive system, ensuring consistent operation and minimizing downtime in critical industrial processes.

Technical Specifications

The FS450R12KE3/AGDR-61C S IGBT Module Kit is designed with precision engineering to ensure optimal performance in ABB ACS800 frequency converters. Here are the detailed specifications:

IGBT Module Specifications

Voltage Rating: 1200V

Current Rating: 450A

Module Type: Six-pack IGBT3

Housing: EconoPACK™ + B

Technology: TRENCHSTOP™ IGBT3 with Emitter Controlled HE diode

Drive Board Details

Model: AGDR-61C

Compatibility: ABB ACS800 Series Frequency Converters

Control Type: Gate driver for IGBT modules

Part Number: 64635875

Origin: ABB Certified Component

Physical Properties

Approximate Weight: 0.5 kg

Dimensions: Industrial standard form factor

Cooling Requirements: Mounted with thermal interface material for heat dissipation

Protection Category: IP00 (requires enclosure)

Mounting: Direct mount to heatsink surface

Environmental Ratings

Operating Temperature: -25°C to +85°C

Storage Temperature: -40°C to +100°C

Humidity: 5% to 95% non-condensing

Altitude: Operation up to 1000m without derating

Vibration Resistance: Industrial standard rating

Role in ABB ACS800 Drive Systems

The IGBT Module Kit serves as a critical component in the power conversion section of ABB ACS800 frequency converters. Understanding its function helps appreciate its importance in the overall system:

System Integration

In the ACS800 drive architecture, the IGBT module forms the heart of the power conversion circuit, enabling precise control of motor speed and torque. The FS450R12KE3 IGBT paired with the AGDR-61C gate driver creates a system that:

  • Converts DC link voltage to variable frequency AC output

  • Enables precise motor control through high-speed switching

  • Maintains power quality with minimal harmonic distortion

  • Provides thermal protection for safe operation under load

  • Supports direct torque control (DTC) technology for superior motor performance

Technical Functionality

The module operates as a three-phase inverter bridge, utilizing six IGBT switches in a B6 configuration. This allows the drive to:

  • Generate variable frequency and voltage outputs

  • Implement sophisticated pulse width modulation techniques

  • Control all three phases of the connected motor

  • Minimize switching losses while maximizing efficiency

  • Protect both itself and the motor from overcurrent and thermal conditions

Compatible ABB ACS800 Drive Models

This IGBT Module Kit is specifically designed for use with multiple models in the ABB ACS800 drive family, covering a wide range of power ratings and applications:

Drive ModelPower RangeModule ApplicationCompatibility
ACS800-01/U10.75 - 110 kWWall-mounted drivesSelected models
ACS800-02/U2110 - 560 kWSingle drives, IP21/IP22Full compatibility
ACS800-04/U445 - 560 kWCabinet-built drivesFull compatibility
ACS800-0745 - 2800 kWIndustrial drivesSelected models
ACS800 Multidrive1.1 - 5600 kWDrive modulesWith ribbon cable kit

Important Note: When replacing IGBT modules in ACS800 drives, it is recommended to replace the IGBT control ribbon cables as well. The specific ribbon cable kit depends on the drive model and frame size. For ACS800 Multidrive modules, appropriate ribbon cable kits include 68869625 (R7i 400-690V), 68870089 (R8i 400-690V 2XIGBT), and 68692172 (R8i 400-690V 3XIGBT).

Features and Benefits

The FS450R12KE3/AGDR-61C S IGBT Module Kit offers numerous advantages that make it essential for maintaining optimal performance in ABB ACS800 frequency converters:

1

High Reliability

Engineered for long service life in demanding industrial environments, reducing unexpected downtime and maintenance costs.

2

Energy Efficiency

Advanced IGBT3 technology with optimized switching characteristics minimizes power losses, improving overall drive efficiency.

3

Thermal Performance

Excellent thermal dissipation capabilities ensure stable operation even under heavy load conditions.

4

Factory Specification

Manufactured to ABB's exact specifications, ensuring perfect compatibility with ACS800 drives.

5

Robust Protection

Built-in protection features safeguard both the module and connected equipment from faults and anomalies.

6

Easy Replacement

Designed for straightforward installation, minimizing downtime during maintenance or repairs.

Applications

The FS450R12KE3/AGDR-61C S IGBT Module Kit is used in ABB ACS800 drives across diverse industrial applications where precise motor control and reliability are essential:

Manufacturing

Used in production lines, machine tools, and process equipment where precise speed control improves product quality and increases productivity.

Mining & Metals

Powers conveyor systems, crushers, and processing equipment that require robust drive solutions able to withstand harsh environments.

Pulp & Paper

Controls critical machinery in paper mills where synchronized motor operation and precise tension control are essential for quality production.

Marine & Offshore

Powers propulsion systems, pumps, and auxiliary equipment where reliability in challenging conditions is paramount.

Water & Wastewater

Controls pumps and processing equipment with variable flow requirements, optimizing energy consumption while maintaining reliable operation.

HVAC Systems

Regulates fan and pump speeds in large commercial and industrial cooling and ventilation systems for improved energy efficiency.

Installation and Maintenance Guidelines

Proper installation and maintenance of the IGBT Module Kit are crucial for ensuring optimal performance and longevity in ABB ACS800 frequency converters:

Installation Best Practices

  • Always follow ABB's official installation documentation for your specific drive model

  • Ensure complete power isolation before beginning installation

  • Apply thermal compound evenly on the module base for optimal heat transfer

  • Use calibrated torque tools to secure connections at specified values

  • Replace IGBT control ribbon cables when replacing modules

  • Verify all connections before powering up the drive

Maintenance Recommendations

  • Perform regular thermal imaging to detect potential hotspots

  • Keep heat sinks clean and free of dust accumulation

  • Check for loose connections during scheduled maintenance

  • Monitor drive parameters for signs of degradation

  • Keep spare modules available for critical applications

  • Maintain appropriate environmental conditions within enclosures

Ensure Maximum Performance of Your ABB ACS800 Drives

The FS450R12KE3/AGDR-61C S IGBT Module Kit (64635875) is an essential component for maintaining optimal performance and reliability in your ABB ACS800 frequency converters. Using authentic ABB components ensures compatibility, reliability, and the backing of ABB's global support network.

Learn More About ABB Drive Solutions

Technical Support and Resources

ABB provides comprehensive support for the installation, operation, and maintenance of all drive components, including the FS450R12KE3/AGDR-61C S IGBT Module Kit:

Documentation

ABB offers detailed technical manuals, installation guides, and maintenance documentation for all ACS800 drive components, ensuring proper handling and optimal performance.

Technical Support

ABB's global network of technical specialists can provide expert guidance on component selection, installation procedures, and troubleshooting for drive systems.

Training Programs

Regular training sessions and workshops help maintenance personnel develop the skills needed for effective drive maintenance and component replacement.

Warranty Services

Original ABB components come with comprehensive warranty coverage, providing peace of mind and protection for your investment in drive technology.


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