GE60M100 Condition Monitoring System Datasheet

Description

The 60M100 Condition Monitoring System continuously

monitors wind turbine machine trains using sophisticated

signal processing algorithms and machine operating states.

The 60M100 Monitoring System, as a part of condition-based

maintenance, detects defects months in advance of a

potential failure.

Depending on the size of your wind farm, early detection can

reduce outages and production loss, saving you hundreds of

thousands to millions of dollars per year in lost revenue. With

the advanced knowledge provided by the 60M100, you can

schedule maintenance outages and crane operations in

advance, reducing maintenance costs.

The 60M100 Monitor can be used in several configurations:

l As an independent, standalone condition monitoring

system.

l A networked, distributed collection of inter-operating

systems.

l As an integrated part of a machine OEM's control and

instrumentation package.

The 60M100 monitor includes features and advantages not

provided in other systems. The monitor systems have all

functionality required for condition monitoring of wind

turbine machine trains including signal conditioning,

alarming, configuration, speed inputs, and control system

communication.

The system components include: 60M100 Monitor, Adapt.wind

software, Transducers and cables.

Sophisticated signal processing algorithms extract dozens of

measurements and health indices from each accelerometer

point and can be custom tuned to specific bearing and gear

box characteristics

60M100 Overview

The 60M100 Condition Monitoring System is

specifically designed for continuous

permanent monitoring of wind turbine

generator machine trains. It is designed to

monitor equipment that requires extremely

high reliability and availability.

The 60M100 System is designed to monitor

essential characteristics and components of a

wind turbine, including:

l Tower sway

l Main bearing

l Main rotor

l Gear boxes

o All internal bearings

o All bear meshes

o Debris monitoring

l Generator bearings

l Generator grounding

If you need assistance configuring your

monitoring solution, contact your local Bently

Nevada sales professional or Bently Nevada

support (bntechsupport.com).

Digital Communications

The 60M100 System includes digital

communication capabilities for connection to

ADAPT software using proprietary protocols via

Ethernet connections. The 60M100 system

transmits data via Ethernet TCP/IP. You can

monitor values and status

your process and control and other

automation systems.

provides extensive communication capabilities

of all monitored values and statuses for

integration with process control and other

automation systems using Ethernet TCP/IP

communications capabilities. It permits

Ethernet communications with other 60M100

systems and System_Software. Supported

protocols include:

Modbus/TCP

Industry standard Modbus protocol over TCP.

The 60M100 supports both server and client

mode.

System Features

The 60M100 monitors 150 static variables

producing high resolution waveform data and

trendllines.

The 60M100 is a powerful and versatile

Condition Monitoring system that provides

basic monitoring functions and advanced

signal processing and rules in a compact,

robust unit. The module conditions the input

signals to make various measurements and

compares the conditioned signals with userprogrammable alarms.

Capable of taking input from different sensor

types, the 60M100 System can support up to 12

dynamic channel inputs, two Keyphasor

signals, and digital communications. Channel 1

through channel 10 interface with 2-wire ICP

type accelerometers. Channels 11 and 12 can be

configured to interface with either 2-wire ICP

type transducers or 3-wire proximity probes.

Each dynamic channel can be independently

configured with flexible signal processing

options. The Keyphasor channels interface to

either 3-wire proximity probes or other speed

sensors which are powered externally.

The module provides enhanced capability for

monitoring rolling element bearing machinery

and gearing through its 24 bit Analog/Digital

conversion and 40 kHz bandwidth design.

The 60M100 System is not a substitute for hard

wired safety systems, nor does it replace the

standard systems for the acquisition of

operational data of the wind turbine.

Compliance and

Certifications

FCC

This device complies with part 15 of the

FCC Rules. Operation is subject to the

following two conditions:

l This device may not cause harmful

interference.

l This device must accept any

interference received, including

interference that may cause

undesired operation.

EMC

EN 61000-6-2

EN 61000-6-4

EMC Directive 2014/30/EU

Electrical Safety

EN 61010-1

LV Directive 2014/35/EU

RoHS

RoHS Directive 2011/65/EU

Ordering Information

For the detailed listing of country and

product specific approvals, refer to

the Approvals Quick Reference Guide

(108M1756) available from Bently.com.

Bently Nevada Wind Condition

Monitor

(Monitor Only)

60M100-AA

A: Approvals

00 Standard

Bently Nevada Wind Condition

Monitoring System Kit

60M100_KIT-AAA-BB 

A: Configuration

XX1 GE 1.X MW

XX2 GE 2.X MW

XX3 GE 2.3-107

XX4 GE 2.5 MW PMG

020 Vestas V82

022 Vestas V110/V110 After Market

026 Vestas V110/V110 Factory

Enclosure

028 Vestas 3MW Onshore

029 Vestas 3MW MK3

B: Approvals

00 None

Spares

3701 Software Package with Options

3701/00-AA-BB-CC

A: Order Type

01 Initial Purchase

99 SW Update DVD

B: Licensing

00 Update

01 200 Turbine Farm

02 33 Turbine Farm

CC: Software Version

01 Latest†

†The 60M100 monitor is only

compatible with software  version 1.9

or later. 

3701 Server and Monitor with

Options 3701/11-AA-BB

A: Server Computers

00 None

01 Hi Perf Tower

02 Hi Perf Rack

03 Workstation

B: Monitors

00 None

01 22-Inch TFT Flat Panel

Sensors and Cables

323394

Turningpoint TP100

Accelerometer

100 mV/g, 0.5 - 14,000 Hz

200355 Low Frequency Accelerometer

100 mV/g, 0.2 - 10,000 Hz

287844 Accelerometer Mounting Stud

1/4 -28 to M8x1.25 SST

284613-050 Accelerometer Cable, 15.2 m

(50ft) with straight connector

284613-030 Accelerometer Cable, 9.1 m

(30ft) with straight connector

284622-050 Accelerometer Cable, 15.2 m

(50ft) with right angle connector

284622-030 Accelerometer Cable, 9.1 m

(30ft) with right angle connector

138131

CAT5 Cable. Minimum cable

length is 3 feet. Maximum cable

length is 320 feet. Cable lengths

are 3, 6, 10, 25, 40, 50, 75, 85, 100,

120, 150, 200, 250, and 320 feet.

323314-01 Buffered output cable, 15-pin

DSUB to 7 SMA connectors

323314-02 Buffered output cable, 15-pin

DSUB to 7 BNC connectors

122M4926

Right-angle mounted

accelerometer 1200mV/g, 1.0 –

10,000 Hz

Accessories

283624 Surge Protector

284005 Surge Protector Cover

104M4408-

01

3701/60A to 60M100 Retrofit

Mounting Kit

122M3999 Power Supply, 110/220 Vac to 24

Vdc 2.1 A DIN Rail Mount

Miscellaneous

04425545 Grounding Wrist Strap (Single

use only)

122M3999 Power supply, 100/220 Vac to 24

Vdc 2.1 A  DIN rail mount