Metso D201463 high-performance Network Controller / Processor Module

The Metso D201463 is a high-performance Network Controller / Processor Module within the ACN C20 family, specifically designed for the Metso DNA (now Valmet DNA) Distributed Control System (DCS).

It serves as a central hub for data concentration and network management in industrial environments.

1. Introduction

The D201463 (ACN C20) is a robust controller that functions as a Network Master and Data Concentrator.

 It is engineered to bridge communication between field-level I/O modules and the supervisory DNA network. By utilizing a 32-bit RISC architecture, it provides deterministic control and high-speed data processing, making it ideal for managing complex I/O clusters (up to 64 nodes) in real-time industrial applications.

2. Technical Parameter Table

3. Related Models

The D201463 is typically used in conjunction with other ACN C20 series components:

D201505 / D201505R: The primary ACN C20 network controller modules (often interchangeable or used for redundant setups).

PDP601: The legacy DPU (Distributed Processing Unit) that performs similar master functions in older Metso systems.

DNA-FIO Modules: The standard field I/O modules that connect directly to the D201463.

IOT300A: The terminal base unit used for mounting and wiring associated I/O.

4. Application Cases

Mining & Aggregates: Controlling Metso Superior™ Gyratory Crushers and HP™ Series Cone Crushers, where the unit manages high-speed logic and sensor feedback in harsh environments.

Energy Industry: Monitoring steam flow and boiler pressure in power generation plants, utilizing its deterministic network for safety-critical loops.

Pulp & Paper: Coordinating large-scale I/O clusters in fiber lines and paper machine sections.

Water Treatment: Managing pump stations and remote valve terminals via Modbus TCP/RTU integration.

5. Product Advantages and Features

Deterministic Communication: Uses the proprietary DNA ACN protocol to ensure that control signals are delivered with millisecond precision, essential for stability.

High Reliability: Features dual ACN fiber ring support, providing automatic failover in less than 50 ms to prevent process interruptions.

Rugged Industrial Design: Built with a solid, vibration-resistant shell that meets IEC 61131-2 standards for industrial automation equipment.

Data Concentration: Simplifies system architecture by aggregating data from dozens of I/O modules into a single network stream for the operator station.

Hot-Swap Compatibility: Designed for maintenance in live systems, allowing for module replacement without shutting down the entire control rack.

6. Other Models in the Same Series

Within the ACN / Valmet DNA architecture, the following models share the same platform:

D201138 (IBC): Interface Bus Controller for localized communication.

D201139 (IPS): Intelligent Power Supply for the ACN rack.

D201376 / D201380: Advanced ACN RT/MR nodes used for even higher processing demands.

D201220: Multi-protocol communication gateway module.