A MPC4Mk2 + IOC4Mk2 machinery protection and
condition monitoring module is used as part of a
VM600Mk2 rack-based monitoring system. The
MPC4Mk2 + IOC4Mk2 module can be used in a
VM600Mk2 system rack (ABE04x) or slimline rack
(ABE056).
The MPC4Mk2 module is always used with an
associated IOC4Mk2 module as a pair/set of
modules. Both the MPC4Mk2 and the IOC4Mk2 are
single-width modules that occupy a single
VM600Mk2 rack slot (module position). The
MPC4Mk2 is installed in the front of a VM600Mk2
rack and the associated IOC4Mk2 is installed in the
rear of the rack, in the slot directly behind the
MPC4Mk2. Each module connects directly to the
rack’s backplane using two connectors.
Note: The MPC4Mk2 + IOC4Mk2 module is
compatible with all VM600Mk2 racks (ABE04x
system racks and ABE056 slimline racks) and later
VM600 racks.
System communications
In a VM600Mk2 system (one or more
MPC4Mk2 + IOC4Mk2 modules and any associated
RLC16Mk2 modules or CPUMMk2 + IOCNMk2
module), the main communications interface is
the LAN (Ethernet) connector on the front panel
of each MPC4Mk2 module, which is used for used
for communication with the VibroSight® software
running on an external computer.
In a VM600Mk2 rack (ABE4x), the VME bus can be
used to share information between modules in
the rack. For example, an MPC4Mk2 + IOC4Mk2
module can provide information such as
measurement, alarm and/or status data to a
CPUMMk2 + IOCNMk2 module which can then
share the information via one of its industry
standard fieldbuses.
In a VM600Mk2 system (one or more
MPC4Mk2 + IOC4Mk2 modules and any associated
RLC16Mk2 modules or CPUMMk2 + IOCNMk2
module), the RLC16Mk2 modules are controlled
and operated by a MPC4Mk2, as determined by
the configuration. The VM600Mk2 rack’s Open
collector (OC) bus and Raw bus are used to
exchange control and status information
between the MPC4Mk2 + IOC4Mk2 and RLC16Mk2
modules.
Relays
The MPC4Mk2 + IOC4Mk2 module includes five
relays. The four user-configurable relays (RL1 to
RL4) can be used by a VM600Mk2 system to
remotely indicate system alarm and/or status
information. While, a status (common circuit-fault
relay (FAULT)) is used to indicate a problem with
the MPC4Mk2 + IOC4Mk2 module, as detected by
the module’s internal diagnostics (BIST).
The relays in a VM600Mk2 system (one or more
MPC4Mk2 + IOC4Mk2 modules and any associated
RLC16Mk2 modules), are driven by control circuitry
that supports a VM600Mk2 system safety-line, that
is, a system-wide control signal that automatically
drives all system relays (IOC4Mk2 and RLC16Mk2)
and analog outputs (IOC4Mk2) to a safe state
should a problem be detected. In this way,
IOC4Mk2 and RLC16Mk2 relays configured as
normally energised (NE) can always be deenergised in the event of a problem with one of
the components of the relay coil control signal.
Note: This supports the “de-energise to trip
principle” required in safety-related applications.
Software
The VibroSight® software supports the
configuration and operation of VM600Mk2
modules, including the storage, display and/or
further processing of MPC4Mk2 data for analysis.
For example, measurements (dynamic or static)
can be logged to a VibroSight Server data
repository and/or displayed in the
VibroSight Vision software.
More specifically, MPC4Mk2 + IOC4Mk2 modules
are software configured using the VibroSight®
software. To prioritise machinery protection
functionality and help meet stringent
cybersecurity and API 670 requirements, the
MPC4Mk2 + IOC4Mk2 module segregates
machinery protection (MPS) and condition
monitoring (CMS) functionality by running
separate module firmware using separate
configurations from different VibroSight
configuration software:
• VibroSight Protect supports the configuration
and operation of machinery protection system
(MPS) functionality for a VM600Mk2 system (that is,
for MPC4Mk2 + IOC4Mk2, RLC16Mk2 and
CPUMMk2 + IOCNMk2 modules).
• VibroSight Capture supports the configuration
and operation of condition monitoring system
(CMS) functionality for a VM600Mk2 system (that is,
for MPC4Mk2 + IOC4Mk2 modules).
Other VibroSight software modules support
operations such as data display and analysis
(VibroSight Vision), data logging and postprocessing (VibroSight Server) system
maintenance (VibroSight System Manager), etc.
The VibroSight Vision plot catalogue includes
static plots such as Bar chart, Spider, Table, Trend,
Bode, Polar, Correlation and Shaft Centerline,
and dynamic plots such as Waveform,
Long Waveform, Polar Waveform, Orbit, Corbit,
Spectrum and Full Spectrum, Waterfall/Cascade,
and Full Waterfall/Cascade.
More generally for extended condition monitoring
system (CMS) applications, the VibroSight
software supports the configuration and