Overview
The Honeywell ControlEdge HC900 Controller is an
advanced loop and logic controller offering a modular
design sized to satisfy the control and data management
needs of a wide range of process equipment. When
combined with the optional 900 Control Station operator
Interface that is highly integrated with the controller’s
database, configuration and setup time is minimized. This
powerful combination together with Honeywell’s
performance proven control technology provides users an
ideal solution for process control. Open Ethernet
connectivity with Modbus TCP Protocol also allows network
access using a variety of HMI/SCADA software. Program
execution environment is protected using an independent
watchdog timer.
Easy-to-use Windows-based Designer software, operable
over Ethernet or RS485 port (isolated) simplifies controller
configuration. The software is available in English, Chinese,
Russian, and German language version. It provides
advanced monitoring functions for debug, allows run-mode
process configuration changes while maintaining process
control, uploads the complete, annotated graphic controller
configuration, plus supplies an array of reports for
enhanced documentation. The ControlEdge HC900
Controller provides superior PID loop control and more
robust analog processing than most logic controllers without
compromising logic performance. A separate, fast scan
cycle executes a rich assortment of logic and calculation
function blocks. Logic blocks may also execute in the same
scan with analog function blocks for time critical events.
These function blocks may be fully integrated into a
combined analog and logic control strategy for
uncompromising control performance.
For more information see specification sheets:
• ControlEdge 900 Platform Modules
Specs 51-52-03-41
• Designer Software Specs 51-52-03-43
Applications
Mining & Metals Furnaces, Kilns, Boilers
Chemicals, Extruders Autoclaves
Pharmaceuticals Sterilizers, Dryers
Rail/ Infrastructure Burner Management,
HVAC/ DataCenters Combustion Control
Pulp & Paper Emergency Shutdown
Cement & Glass Pipeline Monitoring,
Power Spill Prevention
Features Summary
• Supports Split Rack Redundancy
• Supports Honeywell FDM (Field Device Manager)
using HART IP
• Supports HART function blocks (Command 3 and 48)
Note: UIO Module is required for HART support
• Non-redundant and Redundant Architectures
• Sequence of events support (SOE)
Note: Supported only in non-redundant UIO
configuration.
• Redundant and Non-redundant Safety Universal IO
• PID Control with advanced Accutune III auto-tuning
• Safety peer communication between ControlEdge
HC900 controllers
• External watchdog timer with independent clocks
that detect spurious CPU lockups
• Adjustable recipe pool memory lets you allocate
memory for recipes, SP Profiles, sequences and
schedules to meet your needs
• Up to 4608 points with remote I/O
• Boolean Logic programming. Robust assortment of
over 100 algorithms
Features Summary, continued ..
• Advanced Floating Point Math Functions.
• Extensive alarm and event monitoring
• Up to 2304 galvanically Isolated, Analog Inputs
• Up to 1008 redundant UIO points
• New I/O voting and output validation function
blocks.
• Remote I/O Racks with wire for extended
distance.
• Star or Ring topology on IO network using
recommended switches
• Scanner and I/O Insert/Remove under power
• LED on/off indicators on digital I/O
• Graphic Function Block Configuration
• Open 10MB or 10/100MB Ethernet interface using
Modbus/TCP. Peer-to-peer communications via
Ethernet
• E-mail alarm/event messaging on priority
• Ramp/Soak Setpoint Programmers
• Setpoint Schedulers with multiple outputs
• Sequencers with 16 Outputs each
• Modbus read/write parameters assignable to either
fixed or custom addresses for access by HMI or
supervisory software.
• Modbus TCP Initiator
• Gas flow function blocks per American Gas
Association specs. (non-Safety configurations
only).
• Calendar block for triggering events
• Non-interfering process/safety worksheets capable
of handling process and safety configurations.
• Built in Version Control
• Fast updates - 10 ms digital and UIO (900U02-
xxxx) 100ms analog capable
Note: Low Level AI updates @ 0.5 sec.
ControlEdge HC900 Controller
• The rack based ControlEdge HC900 Controller is
available in 4 rack sizes with 1, 4, 8 or 12 I/O slots
each to support a wide range of requirements.
• Redundant C75 controllers use a separate controller
rack for CPUs without local I/O. Two power supplies
provide separate CPU power.
A redundant controller switch module provides status
and performs mode changes.
CPU Modules
• The CPU options available for the ControlEdge
HC900 Controller include:
▪ C30 and C50 for non-redundant applications.
▪ C70 for dual networking.
▪ C75 for redundant CPU applications and dual
networking.
▪ All ControlEdge HC900 CPU modules are based on the