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A-BPowerFlex 7000 Medium Voltage AC Drive Air-Cooled (’B’ Frame)—ForGe Control

From:A-B | Author:LIAO | Time :2025-08-14 | 770 Browse: | 🔊 Click to read aloud ❚❚ | Share:

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and 

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to 

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be 

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use 

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and 

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for 

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software 

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is 

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

About This Publication This document provides procedural information for managing daily or 

recurring tasks involving the PowerFlex® 7000 medium voltage ‘B’ frame 

drives (heatsink and heatpipe models).

Download Firmware, AOP, 

EDS, and Other Files 

Download firmware, associated files (such as AOP, EDS, and DTM), and access 

product release notes from the Product Compatibility and Download Center at 

rok.auto/pcdc.

Summary of Changes This publication contains the following new or updated information. This list 

includes substantive updates only and is not intended to reflect all changes.

Who Should Use This 

Manual

This manual is intended for use by personnel familiar with medium voltage 

and solid-state variable speed drive equipment. The manual contains material 

that enables regular operation and maintenance of the drive system.

What Is Not in This Manual This manual provides information specific to maintaining the PowerFlex 7000 

‘B’ frame drive. This document does not include topics such as:

• Physically transporting or siting the drive cabinetry

• Installing or commissioning procedures

• Spare parts lists compiled for your order. 

Rockwell Automation provides the site- and installation-specific electrical and 

design information for each drive during the order process cycle. If they are 

not available on site with the drive, contact Rockwell Automation.

If you have multiple drive types or power ranges, ensure you have the correct 

documentation for each specific PowerFlex 7000 product:

• ‘A’ frame for lower-power air-cooled, configurations (up to 

approximately 1250 hp/933 kW)

• ‘B’ frame for higher-power, air-cooled configurations (standard or 

heatpipe models)

• ‘C’ frame for all liquid-cooled configurations

PowerFlex 7000 Drive Overview

The PowerFlex™ 7000 drive is a general-purpose, standalone, medium voltage 

drive that controls speed, torque, direction, starting, and stopping of standard 

asynchronous or synchronous AC motors. This drive works on numerous 

standard and specialty applications such as fans, pumps, compressors, mixers, 

conveyors, kilns, fan-pumps, and test stands in industries such as 

petrochemical, cement, mining and metals, forest products, power generation, 

and water/waste water. 

The PowerFlex 7000 drive meets most common standards from these 

organizations: 

• National Electrical Code (NEC)

• International Electrotechnical Commission (IEC)

• National Electrical Manufacturers Association (NEMA)

• Underwriters Laboratories (UL)

• Canadian Standards Association (CSA). 

The drive is available with the world’s most common supply voltages at 

medium voltage, from 2400…6600V. The design focuses on high reliability, 

ease of use, and lower total cost of ownership.

Topology The PowerFlex 7000 drive uses a pulse width modulated (PWM) – current 

source inverter (CSI) topology. This topology applies to a wide voltage and 

power range. The power semiconductor switches used are easy-to-series for 

any medium voltage level. Semiconductor fuses are not required for the power 

structure due to the current limiting DC link inductor.

With 6500V PIV rated power semiconductor devices, the number of inverter 

components is minimal. For example, only six inverter switching devices are 

required at 2400V, 12 at 3300…4160V, and 18 at 6600V. 

The PowerFlex 7000 drive also provides inherent regenerative braking for 

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  • CTI 2500C-R4 Four-Slot Base
  • CTI 2500C-R16 Sixteen-Slot Base
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  • CTI 2500-40F 40-Position Standard Screw-Terminal Connector
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  • CTI 2553-A 2-Channel Mag Meter Input Module
  • CTI 2502 2-Channel High Speed Counter Input Module
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  • CTI 2532 16-Point Form-A Relay Output Module
  • CTI  2531 32-Point Form-A Relay Output Module
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  • CTI  2562 8-Channel Analog Output Module
  • CTI  2560-A 8-Channel Isolated Analog Output Module
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  • CTI  2558 8-Channel Analog Input Module
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  • CTI  2550-A 8-Channel Isolated Analog Input Module
  • CTI  2599 8/16/32-Point AC Output Module
  • CTI  2598-8 8-Point AC Output Module
  • CTI   2598 8/16-Point AC Output Module
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  • CTI 2596-8 8-Point DC Output Module
  • CTI 2596 8/16-Point DC Output Module
  • CTI 2595 16-Point TTL/Word Output Module
  • CTI 2591-EF 16-Point Isolated 11-146 VDC Output with Front Panel Accessible Fuses
  • CTI 2591-A 16-Point Isolated 11-146 VDC Output Module
  • CTI 2590-EF 16-Point Isolated 20-132 VAC Output with Front Panel Accessible Fuses
  • CTI 2590-A 16-Point Isolated Discrete 20-132 VAC Output Module
  • CTI 2589-B 8/16/32-Point Universal Discrete Input Module
  • CTI 2589-A 8/16/32-Point Universal Discrete Input Module
  • CTI 2588-8 8-Point Universal Discrete Input Module
  • CTI 2585 16-Point TTL/Word Input Module
  • CTI 2582 16-Point Isolated 125 VDC Input Module
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  • CTI 2500-RIO-B RS485 Remote Base Controller
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  • CTI 2515-A 100-Watt AC/DC Power Supply with Redundancy Support
  • CTI 2515 100-Watt AC Power Supply (MATURE - replaced by 2515-A)
  • CTI 2513-A 75-Watt DC Power Supply with Redundancy Support
  • CTI 2513 75-Watt 24VDC Power Supply
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  • CTI 2500P-R8 Eight-Slot Base with High-Speed Channel
  • CTI 2500P-R4 Four-Slot Base with High-Speed Channel
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  • CTI 2577 Profibus DP Slave Adapter
  • CTI 2573-MOD Serial Interface Adapter with MODBUS
  • CTI 2572-AF Fast Ethernet TCP/IP Adapter with Optical Fiber Connection
  • CTI 2572-A Fast Ethernet TCP/IP Adapter
  • CTI 2572 Ethernet TCP/IP Adapter
  • CTI 2572-B Fast Ethernet TCP/IP Adapter
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  • CTI 2500P-ECC1 Ethernet Communications Coprocessor
  • CTI 2500P-JACP Janus Application Coprocessor
  • CTI 2500P-ACP1 Application Coprocessor (MATURE - replaced by 2500P-JACP)
  • CTI 2500P-J450 Janus PAC with 2MB Project Memory
  • CTI 2500-C400 CPU with 3072K User Memory
  • CTI 2500-C300 CPU with 512K User Memory
  • CTI 2500-C200 CPU with 256K User Memory
  • CTI 2500-C100 CPU with 128K User Memory
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