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MOOGUser Manual M3000® Automation System MSC II (Moog Servo Controller)

From:MOOG | Author:LIAO | Time :2025-08-20 | 395 Browse: | Share:

1 General Information

1.1 About this Manual

This manual is valid only for the M3000 About this Manual ® automation system and M3000®

modules. It contains most important instructions that must be observed in order to operate the M3000® automation system and M3000® modules in a

safe manner.

Every person responsible for machinery planning, mounting, and operation

must read, understand, and follow all points covered in this manual. This applies especially to the safety instructions. Following the safety instructions

helps to avoid accidents, faults, and material damage!

Using M3000® Safely 

(Prerequisites)

The following items must be observed as fundamental elements of safety

when using the M3000® automation system and M3000® modules:

• All safety instructions contained in this manual 

• All safety instructions contained in the documentation of the M3000®

modules

• All safety instructions contained in the product related hardware and 

software documentation required for the relevant application

• All relevant nationally and internationally applicable safety and accident 

prevention regulations and standards

1.1.1 Reservation of Changes and Validity

Reservation of Changes 

and Validity for this 

Manual

The information contained in this manual is valid at the time of this version's

release. See footer for version number and release date of this manual.

Moog reserves the right to make changes to this manual at any time without

specified reasons.

1.1.2 Exclusion of Liability

This manual was prepared with great care and the contents reflect the authors' best knowledge. However, the possibility of error remains and improvements are possible.

Please feel free to submit any comments regarding errors or incomplete information to Moog.

Exclusion of Liability for 

this Manual

Moog does not offer any guarantee that the contents conform to applicable

legal regulations nor does Moog accept any liability for incorrect or incomplete information and the consequences thereof.

1.1.3 Completeness

Completeness of this 

Manual

This manual is complete only when used in conjunction with the product related hardware and software documentation required for the relevant application.

1.1.4 Place of Storage

Place of Storage 

for this Manual

This manual and all other associated documentation for hardware and software must always be kept in a location where they will be readily accessible

and close to the M3000® automation system and M3000® modules or the

equipment in which they are installed

1.2 Selection and Qualification of Personnel

Only qualified users may work with and on the M3000 Qualified Users ® automation system or M3000® modules.

Qualified users are properly trained experts with the required knowledge and

experience. In particular, these experts must have the authorization to bring

into operation, ground, and label devices, systems, and power circuits in accordance with safety engineering standards. Those people working on a

project must be familiar with safety concepts common in automation.

1.3 Proper Use

The M3000 Proper Use ® modular automation system is suitable for control applications in

the medium to high end performance ranges.

M3000® is designed for use within the overvoltage category defined by

IEC 60364-4-44 for controlling machines and industrial processes in low voltage systems in which the rated supply voltage does not exceed 1,000 V alternating current (50/60 Hz) or 1,500 V direct current.

Qualified project planning and design, proper transportation, storage, installation, and use are required to ensure fault-free, reliable, and safe operation of

M3000®.

M3000® and M3000® modules must not be brought into operation until it has

been ensured that the equipment in which they are installed complies with the

current version of the EU machinery directive.

The M3000® automation system and M3000® modules may be used only under the conditions and situations specified in this manual and in the documentation of the M3000® modules.

Any other or more extensive use is not permissible.

The following are also required for proper use:

• Compliance with the requirements detailed in this manual

• Compliance with the requirements of individual M3000® module documentation

• Compliance with all of the product related hardware and software documentation required for the relevant application

• Compliance with the relevant nationally and internationally applicable 

regulations, standards, and directives, e.g., the regulations specified by 

a professional organization, such as TÜV or VDE

1.3.1 Safety Related Systems

Safety Related Systems 

Special measures are required to use control technology in safety related

systems.

When planning to use control technology in a safety related system, the user

should seek detailed advice in addition to any available standards or guidelines for safety installations.

WARNING As with any electronic automation system, the failure of

certain components when using M3000® or M3000® modules might lead to an uncontrolled and/or unpredictable

operational condition. The user should take into consideration the system level effects of all types of failures

  • Lenze EVF8212-E Variable Frequency Drive
  • LENZE EA-4/10 Signal conversion module or analog quantity regulation board
  • LENZE BG10 Bridge rectifier
  • LENRZ L5311 Power Supply Module
  • LASERGAS 12944-E Main Electronic Circuit Board / Processor Set
  • LANTRONIX 080-332-000-R Ethernet device server
  • LAND M2300/1100C-V Industrial Control Module
  • LAMBDA LZS-A1500-3-001 POWER SUPPLY
  • LAMBDA LZS-1500-3 Single Output Industrial Power Supplies
  • LAMBDA HWS1500-24 Power supply
  • LAM CPU processor board 810-017034-005
  • GE SEPA36AI0150 Circuit breaker
  • LAM 810-069751-114 RF/DC interface board
  • LAM 810-072907-005 VME Communication and Clock Controller board
  • LAM 810-068158-014 high precision interface board
  • LAM 810-800081-018 Industrial Automation Control Module
  • LAM 810-800081-022 high performance control module
  • LAM 810-068158-013 High Precision Semiconductor Process Module
  • LAM 810-801237-021 Control and signal processing module
  • LAM 810-073479-215 High Precision Industrial Drive Module
  • LAM 853-001983-110 Semiconductor Wafer Processing Components
  • LAETUS LLS570-05 Dual End Transmitter and Receiver
  • KUKA 00-117-336 DSE-IBS-C33 Multi-functional card
  • KUKA kk67y-yyyy–050 Robot AC Servo Motor
  • KUKA RDW2 Resolver Digital Converter
  • KUKA Low-voltage power unit PSU PH1003-2840
  • KUKA MFC2 Multi-Functional Control Board
  • KUKA KSD1-08 Servo Drive KSD
  • KUKA KRC2/VKRC2 Industrial Robot Controller
  • 00-130-547 KCP2 KUKA Teach Pendant Controller
  • KUKA E93DE143-4B531LP Robot control module
  • KUKA DSE-IBS 3.02 Key electronic components
  • KUKA 1FK6081-6AF71-1ZZ9-Z Servo motor
  • Kollmorgen CB06560 PRD-B040SAIB-62 Digital servo amplifier
  • Kollmorgen Digital servo driver SERVOSTAR 310
  • Kollmorgen S20330-SRS S200 servo drive
  • Kollmorgen S200 series servo drive unit S22460-SRS
  • Kollmorgen S700 series digital servo drives S70602-NANANA
  • Kollmorgen Traditional digital servo amplifier BJRL-20012-110001
  • Kollmorgen Servo driver SAM-DA-400-07B-P4N-F
  • Kollmorgen CP320260 High-performance Servostar SP (Smart Power) servo driver
  • Kollmorgen E33NRHA-LNN-NS-00 High-performance NEMA 34 hybrid stepping motor
  • Kollmorgen S20360-SRS‌ compact brushless servo drive
  • KOLLMORGEN E33NCHA-LNN-NS-00 Stepper motors
  • Kollmorgen CR06200-000000 high-performance servo driver
  • KOLLMORGEN DIGIFAS7201 Servo amplifier (servo driver)
  • Kollmorgen CB06251 Servo drive module
  • Kongsberg MRU-M-MB3 Motion reference device
  • Kongsberg TRX32 303088 Printed circuit board (PCB) module
  • Kongsberg miniMRU is the fifth-generation roll and pitch motion sensor
  • Kongsberg MRU D is the fifth-generation roll and pitch motion sensor
  • Kongsberg MRU S roll, pitch and heave motion sensors
  • Kongsberg MRU 3 is the fifth-generation sensor for roll, pitch and heave motion
  • Kongsberg MRU H multi-functional heave compensator
  • Kongsberg MRU E is the fifth-generation yaw, pitch and heave motion sensor
  • Kongsberg MRU5+ the fifth generation roll and pitch motion sensor
  • Kongsberg MRU 2 the fifth generation roll and pitch motion sensor
  • Kongsberg MRU-M-SU1 MRU S
  • Kongsberg RMP2018 DIGITAL INPUT MODULE
  • Kongsberg Simrad MOS-33 TFT Midi Operator Station 8200635
  • Kongsberg MP 5810 Operator Station Computer (HP RP5 Model 5810)
  • Kongsberg ISIC MD 24" 372589/ 351780 Marine Display Monitor
  • Kongsberg K-Chief Control Room Panel (CRP) 603525
  • Kongsberg MSI-12 Input/Output Module 339368
  • Kongsberg dPSC Dual Process Segment Controller Module 8100183
  • Hirschmann Modular OpenRail Fast Ethernet switch 8-24 ports MS20-1600SAAEHH08.0
  • Hirschmann MM20-Z6Z6Z6Z6SAHH ETHERNET / Fast-ETHERNET Media Modules
  • Hirschmann MM2-2FXM3/2TX1 ETHERNET / Fast-ETHERNET Media Modules
  • Hirschmann Industrial ETHERNET Switch MICE MS20/MS30
  • Hirschmann MACH102-24TP-FR Gigabit Ethernet industrial workgroup switch
  • Hirschmann MM2-4TX1 MICE switch medium module
  • MICE switch medium module MM2-2FXS2 Hirschmann
  • LYA220A HITACHI Analog Input Module
  • Hitachi TD000A Industrial control module
  • ​HITACHI Thermocouple analog input module LYA210A
  • ​HITACHI LYD105A Digital output module
  • ​HITACHI PWS-1711 Series PLC Workstation
  • ​HITACHI LYA010A output module 10-channel relay module
  • HIMA K9203A 996920360 Rack fan
  • HIMA H51q-HS B5233-1 997105233 Complete central rack assembly kit
  • HIMA F7131 981713102 Power supply monitoring module
  • HIMA F8620/11 Central module
  • Honeywell 51304485-100 DI IOP Digital Input 32ch
  • 51304672-150 Honeywell Analog Output Module
  • H0NEYWELL 51304644-125 Interface module
  • H0NEYWELL 51304453-100 Analog input module
  • 97-4698 REV.A H0NEYWELL Control module
  • GreenSpring Industrial-grade substrate module 320-1026C
  • GOTTIUG HG57500C Industrial-grade dual-channel frequency generator
  • GESAS CAN-DPV Industrial Automation Module
  • Microcomputer-based overcurrent protection relay MCTI40F1AB0751F GEC ALSTHOM
  • GEC ALSTHOM VAJX11BP5243BA Trip Relay for Protection Panels
  • GEC ALSTHOM MVAJ53H1LB0856A Heavy-duty auxiliary tripping relay
  • GEC ALSTHOM MVTT14B1BA0773C Current monitoring and traction transformer control module
  • Communication module 3BE101
  • SAFETY LOCKOUT LOGIC RELAY MVAA14B1AA0785C
  • GEC ALSTHOM MVUA11B1BD0784B Plug‑in Control Module for MVU Rack Systems
  • GEC ALSTHOM MCHN02D1AB0005A High-Performance Industrial Automation Module
  • GEC ALSTHOM MVAX12B1DA0753A Plug‑in I/O Module
  • MVAX31C1DF0754A Power monitoring and control module
  • ALSTOM MCHN02D1AB0004A Control Module for Legacy Alstom Industrial Systems
  • ALSTOM MCGG22D1CB0753C Feeder overcurrent and ground fault protection relay
  • High-load, high-speed trip relay MVAJ23B1AB0757B
  • MVAJ13D1GB0780A High-speed tripping and control relays
  • GEC ALSTHOM MCGG52H1CB0753C Microcomputer-based overcurrent and ground fault relay
  • DS2020PDMAG6 Power Distribution Module
  • GE Multilin F650 F650BFBF2G0HIE FEEDER PROTECTION RELAY
  • SLN080 IC086SLN080-A Industrial 8-port mini unmanaged switch
  • SLN042-IC086SLN042-A Industrial 6-port unmanaged switch
  • 489-P1-HI-A20-E GE generator management relay
  • IS420UCSBS1A IS430SNUAH1A Mark VIeS Safety Controller
  • IS400JPDHG1ABB IS410JPDHG1A Power distribution board
  • IS2020RKPSG3A VME Rack Power Supply Module
  • IS410SRLYS2A IS400SRLYS2ABB Relay contact output terminal board
  • IS410STAIS2A IS400STAIS2AED Single-channel analog I/O terminal board
  • IS410STCIS2A IS400STCIS2AFF Industrial Control Module
  • IS420UCSCS2A-B-V0.1-A Controller Module
  • DS200DCFBG2BNC DS200DCFBG1BNC Power supply board
  • IS200VPROH2B IS200VPROH1BEF IS200VPWRH1AHD
  • VMIC VMIVME-5565-110000 Reflective Memory Node Card
  • 369-HI-0-M-0-E-0-E By GE Multilin Motor Management Relay
  • VMIVME-017807-414001 350-0001007807-414001 D
  • IS420YDOAS1B Discrete Output I/O Pack
  • Multi-channel relay SR489-P5-LO-A20-E
  • GE HR911103A VMIVME-7750 High-Performance VME Bus Processor
  • MIFIIPI55E10HI00 High-Density Ethernet Multifunction Interface Module
  • PQMII-T20-C-A PQMII Power Quality Meter
  • GE MIVII 1000E00HI00 High-Speed Counter Module for Precision Control