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MOOGUser Manual M3000® Automation System MSC II (Moog Servo Controller)

From:MOOG | Author:LIAO | Time :2025-08-20 | 505 Browse: | Share:

1 General Information

1.1 About this Manual

This manual is valid only for the M3000 About this Manual ® automation system and M3000®

modules. It contains most important instructions that must be observed in order to operate the M3000® automation system and M3000® modules in a

safe manner.

Every person responsible for machinery planning, mounting, and operation

must read, understand, and follow all points covered in this manual. This applies especially to the safety instructions. Following the safety instructions

helps to avoid accidents, faults, and material damage!

Using M3000® Safely 

(Prerequisites)

The following items must be observed as fundamental elements of safety

when using the M3000® automation system and M3000® modules:

• All safety instructions contained in this manual 

• All safety instructions contained in the documentation of the M3000®

modules

• All safety instructions contained in the product related hardware and 

software documentation required for the relevant application

• All relevant nationally and internationally applicable safety and accident 

prevention regulations and standards

1.1.1 Reservation of Changes and Validity

Reservation of Changes 

and Validity for this 

Manual

The information contained in this manual is valid at the time of this version's

release. See footer for version number and release date of this manual.

Moog reserves the right to make changes to this manual at any time without

specified reasons.

1.1.2 Exclusion of Liability

This manual was prepared with great care and the contents reflect the authors' best knowledge. However, the possibility of error remains and improvements are possible.

Please feel free to submit any comments regarding errors or incomplete information to Moog.

Exclusion of Liability for 

this Manual

Moog does not offer any guarantee that the contents conform to applicable

legal regulations nor does Moog accept any liability for incorrect or incomplete information and the consequences thereof.

1.1.3 Completeness

Completeness of this 

Manual

This manual is complete only when used in conjunction with the product related hardware and software documentation required for the relevant application.

1.1.4 Place of Storage

Place of Storage 

for this Manual

This manual and all other associated documentation for hardware and software must always be kept in a location where they will be readily accessible

and close to the M3000® automation system and M3000® modules or the

equipment in which they are installed

1.2 Selection and Qualification of Personnel

Only qualified users may work with and on the M3000 Qualified Users ® automation system or M3000® modules.

Qualified users are properly trained experts with the required knowledge and

experience. In particular, these experts must have the authorization to bring

into operation, ground, and label devices, systems, and power circuits in accordance with safety engineering standards. Those people working on a

project must be familiar with safety concepts common in automation.

1.3 Proper Use

The M3000 Proper Use ® modular automation system is suitable for control applications in

the medium to high end performance ranges.

M3000® is designed for use within the overvoltage category defined by

IEC 60364-4-44 for controlling machines and industrial processes in low voltage systems in which the rated supply voltage does not exceed 1,000 V alternating current (50/60 Hz) or 1,500 V direct current.

Qualified project planning and design, proper transportation, storage, installation, and use are required to ensure fault-free, reliable, and safe operation of

M3000®.

M3000® and M3000® modules must not be brought into operation until it has

been ensured that the equipment in which they are installed complies with the

current version of the EU machinery directive.

The M3000® automation system and M3000® modules may be used only under the conditions and situations specified in this manual and in the documentation of the M3000® modules.

Any other or more extensive use is not permissible.

The following are also required for proper use:

• Compliance with the requirements detailed in this manual

• Compliance with the requirements of individual M3000® module documentation

• Compliance with all of the product related hardware and software documentation required for the relevant application

• Compliance with the relevant nationally and internationally applicable 

regulations, standards, and directives, e.g., the regulations specified by 

a professional organization, such as TÜV or VDE

1.3.1 Safety Related Systems

Safety Related Systems 

Special measures are required to use control technology in safety related

systems.

When planning to use control technology in a safety related system, the user

should seek detailed advice in addition to any available standards or guidelines for safety installations.

WARNING As with any electronic automation system, the failure of

certain components when using M3000® or M3000® modules might lead to an uncontrolled and/or unpredictable

operational condition. The user should take into consideration the system level effects of all types of failures

  • UNIOP MKDR-04-0021 Monochrome LCD (with Contrast Control)
  • UNIOP eTOP03-0046 Monochrome LCD (STN)
  • UNIOP MKDR-16-TA-0045 HMI TOUCH SCREEN
  • UNIOP Operator Interface Display MD02R-04-0042
  • UniOP Display Screen eTOP20C-0050 eTOP20C
  • UniOp eTOP05-0045 eTOP05. eTOP05P Operator Interface Touch Panel
  • UNIOP ETOP11-0050 HMI 5.6Color Operator Interface Touch Panel
  • UniOp eTOP306 Panel
  • UniOP CP04F-04-0045 Human Machine Interface
  • UniOP eTOP308 ETOP308U301 HMI Panel
  • UniOP MD00R-02-0045 Ultra-Compact Industrial Operator Terminal
  • UniOP ePALM10-0061 Handheld Robot Trainer
  • ​UniOP CP05R-04-0045 High-Value Character Operator Terminal
  • UniOP CP01R-04. CP05R-04 and CP01F-02
  • Uniop MD02R-04 - MD02R-04-0045 Industrial PLC Workstation
  • Uniop Cp02r-04-0021 Operating Interface
  • UniOP CP04F-04-1945 Rugged VFD Operator Interface
  • UniOP ECT-16-0045 High-Performance Color Touchscreen HMI
  • UniOP ERT-16-0042 High-Durability Industrial Operator Interface
  • UniOP ePAD04-0046 Compact Industrial Interface
  • UniOP BKDR-16 High-Reliability Monochrome Operator Interface
  • UniOP MKDR-04-004 Control Unit Panel
  • UniOP eTOP515 Series 500 HMI
  • Woodward 8200-1300 High-Precision 505D Steam Turbine Controller
  • ABB PFSK138 3BSE016323R3 High-Performance Digital Board Connection Unit
  • ABB PFSK163 3BSE000435R1 High-Performance Interface Module
  • UniOP ETT-VGA Human-Machine Interface (HMI) terminal
  • ABB PFSK165 3BSE027778R1 VP74201-933CW07 Signal Processing and Communication Unit
  • ABB PFSK164 3BSE021180R1 Tension sensor module and processing board
  • ABB 3BSE006505R1 PFSK 142 Control board
  • ABB PFSK160A 3BSE009514R1 Regulated High-Capacity 24V DC
  • ABB PFSK162 3BSE015088R1 High-performance signal conditioning and processing board
  • ABB PFSK152 3BSE018877R1 Signal concentrator board
  • ALSTOM PIB1201A 3BEC0067 Power Interface Board (PIB)
  • ALSTOM PIB310 3BHB0190 Adapter Module / Printed Circuit Board (PCB)
  • ALSTOM PIB102A 3BEB0180 Communication Card / PCB Module
  • ALSTOM BGTR8HE 24491276A1004 High-Frequency Power Controller / Rack Module
  • ALSTOM AM164 Analog Output / Remote I/O
  • ALSTOM UT150-1 PID temperature controller / process control board
  • ALSTOM AL132 AL132A STO0982E01 Control Motherboard / CPU Card
  • ALSTOM AS111-1 Analog Output (AO) Module
  • ALSTOM AH116-2 Servo Drive / Control Module
  • ALSTOM V4555724-0100 Electromechanical Contactor /Power Switch
  • WATLOW 999D,999A Digital/Analog Dual-Channel Base Unit
  • WATLOW 998D 998A Digital/Analog Dual-Channel Base Unit
  • WATLOW 999D-11FF-AARG Dual-channel digital unit with universal process outputs
  • WATLOW Wattlo 998D-22KK-ARRG is a high-performance dual-channel digital controller.
  • WATLOW 996A Single-loop controller
  • WATLOW 996D-11CC-CUGR Single-loop digital controller
  • WATLOW 996D Single-Channel Digital Temperature/Process Controller
  • WATLOW 997D Digital Dual-Channel Base Unit
  • WATLOW 997A Analog Dual-Channel Variant
  • WATLOW DAC / SDAC,Digital-to-Analog / Serial-to-Analog Modules
  • WATLOW MLS300-OIT Operator Interface Terminal (Keypad/Display),Discontinued
  • WATLOW CIM300 Communication Interface Module (EIA-232/485),Discontinued
  • WATLOW MLS300-CIM Control Interface Module (Comm Bridge),Discontinued
  • WATLOW MLS300-AIM,Analog Input Module (16-channel expansion),Discontinued
  • WATLOW MLS300-PM Processor Module (Central CPU),Discontinued
  • Watlow MLS332 32-Loop Processor Base Unit,Discontinued
  • Watlow MLS316 Multi-loop thermal controller
  • Watlow CLS208 C10000CP high-performance, 8-loop PID temperature controller
  • Watlow CAS 16CLS/CAS Multi-loop temperature controller
  • HIMA K9212 Module Overview
  • ABB CP555 1SBP260179R1001 Product Overview
  • Watlow MLS300 Multi-Loop Control System
  • Watlow 997D-11CC-JURG SERIES 997 Vertical Limit Control
  • Watlow CLS216 | Multi-Loop PID Temperature Controller
  • Watlow NLS300-CIM316 Multi-Loop Control Interface Module
  • Watlow PPC-TB50 (30280-00) Precision Power Controller
  • ABB PPD113-B03-23-111615 high-performance Processor / Controller Module
  • ABB MB510 3BSE002540R1 Control System Accessory
  • ABB 3BSE000863R1 SR511 Power Supply
  • ABB 3BSE014227R1 RF533 Central Unit
  • ABB PDD500A101 high-performance Drive Board / Processor Module
  • ABB PPD512A10-150000 high-performance Controller/Processor Module
  • ABB 500BIO01 1MRB150005R0001 1MRB200060/E Binary Input/Output (Combined)
  • ABB 500BIM01-1MRB160024R0002 Binary (Digital) Input Module
  • ABB 500PSM03 1MRB150038R1 894-030375D 136-011100H Power Supply Module
  • ABB 500PSM02 1MRB150015R1 AD-272.100.20-01 AZ:C Power Supply Module
  • ABB 500AIM02 1MRB150022R001 1HDF 930412 X010 Analog Input Module (AIM)
  • ABB 500MTM02 1MRB150020R0712 1HDF 930512 X010 Multivariable Transmitter Module
  • ABB 500SCM01 1MRB150004R0001 1MRB200059/C Signal Regulation and Monitoring Module
  • ABB 500TRM02 1MRB150011R0001 Terminal/Input-Output Board
  • ABB 500CPU03 1HDF700003R5122 Central Processing Unit module
  • ABB 500PB101 1MRB178009R0001 1MRB200064/C Communication Module
  • ABB 500CSP04 HE401314/0002 1MRB150051R2 Control and System Processing Module
  • ABB 500CMP04 HE401314/0001 1MRB150051R1 Communication motherboard
  • ABB 500TTM02 1MB150021R01161HF930712X010 Temperature / Logic Interface Module
  • ABB DSAO110 57120001-AT/1 Analog Output 4 Channels
  • ABB UNS4684A-P,V.1 HIEE305114R00R0001 Overvoltage protection (OVP) and pulse coupling panel (PCP) module
  • ABB PVD164A2059 3BHE014340R2059 high-performance Excitation Processor Module
  • ABB PFCL201CE 10KN 3BSX105983-100 Pressductor® Curved Plate Force Sensor
  • ABB 500SCM01 1MRB200059/C 1MRB15004R0001 Control Module
  • ABB 500CPU05 1MRB150081R1/E Central Processing Unit module
  • ABB 500CIM05 1MRB150077R1/B Communication Interface Module
  • ABB 500BIO01 1MRB150005R1/J high-performance Binary Input/Output (BIO) module
  • Metso D201379L ACN RT Controller / Processor
  • Metso D201505 (ACN C20 Controller)
  • Metso D201463 high-performance Network Controller / Processor Module
  • Metso D201505R (ACN C20 Series)
  • Metso D201380 CPU / Processor Module
  • Metso D202275 ACN Communication / Gateway Node
  • Metso D201376 ACN RT (Real-Time) Controller Node
  • METSO D200175 Application Control Node (ACN) Proc
  • METSO D200137 high-performance controller module
  • METSO IOP111 Analog Input Module
  • METSO IOP353 Digital Output Module
  • METSO IOP304 high-performance Thermocouple (TC) / Millivolt (mV) Input Module
  • METSO PDP601 high-performance Distributed Processing Unit
  • METSO IOP345 Digital Input/Output Module
  • METSO DPU-MR high-performance Distributed Processing Unit
  • METSO IOP114 high-precision Analog Input Module
  • METSO IOT300A Terminal substrate / Interface module
  • Metso R/I-TB 9139041 nput/output (I/O) interface module
  • YOKOGAWA YS1700-100/A06/A31 Programmable Logic Controller
  • YOKOGAWA PW482-10 AC Input Power Module
  • YOKOGAWA SCP451-11 CPU
  • YOKOGAWA SR1030B62 high-precision Power Supply Unit (PSU)
  • YOKOGAWA AAI143-H50 high-density Analog Input Module
  • YOKOGAWA AMM42 high-density Analog Input/Output Module
  • YOKOGAWA SDV144-S63 Digital input module
  • YOKOGAWA AIP830-111 Operating keyboard
  • YOKOGAWA S9361DH-00 High-performance terminal board module
  • YOKOGAWA ATK4A-00 S1 Terminal block adapter
  • YOKOGAWA PW701 Power Supply Module
  • YOKOGAWA AVR10D-A22010 Bus Converter
  • YOKOGAWA PROFIBUS-DP communication module
  • YOKOGAWA AIP578 AIP591 Optical link transceiver module